Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Maintenance Requirements for Gear Couplings
Gear couplings, like any mechanical component, require regular maintenance to ensure optimal performance, reliability, and longevity. Proper maintenance can help prevent unexpected failures and downtime, leading to cost savings and increased productivity. Here are the key maintenance requirements for gear couplings:
- Lubrication: Regular and proper lubrication is essential for gear couplings. The coupling’s gear teeth and mating surfaces should be adequately lubricated to minimize friction and wear. The lubrication interval and type of lubricant used depend on the application, load, and operating conditions. It is crucial to follow the manufacturer’s recommendations for lubrication intervals and the appropriate lubricant to use.
- Inspections: Routine inspections should be performed to check for signs of wear, misalignment, or damage. Visual inspections can help detect any abnormalities, such as pitting, scoring, or corrosion on the gear teeth. Additionally, inspections can identify any misalignment issues that may need to be addressed to prevent further damage.
- Torque Monitoring: Monitoring the torque transmitted through the coupling can help identify any abnormal increases that might indicate a problem in the system. Sudden changes in torque levels could signal misalignment or other issues that need attention.
- Alignment Checks: Regularly checking and correcting shaft alignment is crucial for the proper functioning of gear couplings. Misalignment can lead to increased wear and premature failure of the coupling. Proper alignment reduces the stress on the coupling and connected equipment.
- Temperature Monitoring: Monitoring the operating temperature of the coupling can provide insights into potential problems. Abnormally high temperatures could indicate insufficient lubrication or other issues that need investigation.
- Coupling Removal and Cleaning: Periodically removing the coupling for cleaning and inspection of internal components can be beneficial, especially in harsh or dirty environments. This allows for a more thorough inspection and helps maintain the coupling’s performance.
- Replacement of Worn Components: If any components of the gear coupling, such as seals or gaskets, are worn or damaged, they should be replaced promptly to maintain the coupling’s integrity and prevent leaks.
- Proper Storage: If the coupling is temporarily removed from service or stored, it should be stored in a clean and dry environment to prevent corrosion and damage to the components.
It is essential to follow the manufacturer’s maintenance guidelines and recommendations for the specific gear coupling model being used. Regular maintenance and adherence to proper procedures can help extend the service life of gear couplings and ensure reliable and efficient operation in the mechanical system.
editor by CX 2024-04-11
China OEM Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling gear coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Are There Any Safety Considerations When Using Gear Couplings in Rotating Machinery?
Yes, there are several safety considerations to keep in mind when using gear couplings in rotating machinery:
- Guarding: It is essential to provide adequate guarding around gear couplings and other rotating parts to prevent accidental contact with moving components. Proper guarding helps protect personnel from potential entanglement, pinch points, or other hazards.
- Maintenance and Inspection: Regular maintenance and inspection of gear couplings are critical to ensure their safe and reliable operation. This includes checking for signs of wear, lubrication levels, and any abnormalities in the coupling’s performance.
- Lubrication: Proper lubrication of the gear coupling is essential to reduce friction, wear, and heat generation. Follow the manufacturer’s guidelines for lubrication intervals and use the recommended lubricant type.
- Temperature Monitoring: In high-speed or high-temperature applications, it is advisable to monitor the temperature of the gear coupling during operation. Excessive heat can indicate issues with lubrication or alignment that need immediate attention.
- Alignment: Ensure proper alignment of the connected shafts and gear coupling during installation. Misalignment can lead to increased wear, vibration, and premature failure of the coupling.
- Torque and Speed Limitations: Adhere to the specified torque and speed limitations provided by the gear coupling manufacturer. Operating the coupling beyond its rated capacity can result in failures and safety hazards.
- Emergency Shutdown: Machinery equipped with gear couplings should have an accessible and effective emergency shutdown mechanism to quickly stop the equipment in case of emergencies.
- Training: Provide proper training to personnel who work with or around machinery equipped with gear couplings. Training should cover safety protocols, coupling maintenance procedures, and the potential hazards associated with the equipment.
- Replace Damaged Couplings: If a gear coupling shows signs of damage, excessive wear, or malfunction, it should be replaced promptly to prevent potential accidents or equipment breakdowns.
Following these safety considerations can help ensure the safe and efficient operation of rotating machinery equipped with gear couplings. Regular maintenance, adherence to safety guidelines, and proper training contribute to a safer working environment and prolong the service life of gear couplings and the connected equipment.
editor by CX 2024-04-10
China high quality Drive Pipe Spline Shaft Disc Flange Gear Rubber Jaw Motor Spacer Beam Rigid Fluid Chain Nm Mh HRC Pin Fenaflex Spacer Elastomeric Flexible Gear Coupling gear coupling
Product Description
Drive Pipe Spline Shaft Disc Flange Gear Rubber Jaw Motor Spacer Beam Rigid Fluid Chain Nm Mh HRC Pin Fenaflex Spacer Elastomeric Flexible Gear Coupling
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Company Profile
Our Factory
Application – Photos from our partner customers
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
How Does a Gear Coupling Protect Connected Equipment from Shock Loads and Vibrations?
Gear couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, making them ideal for use in demanding and heavy-duty applications. The design and features of gear couplings that contribute to this protection include:
- Flexible and Rigid Elements: Gear couplings consist of two hubs with external gears that mesh together. Between these two hubs, there is a center sleeve with internal gear teeth. The center sleeve acts as a flexible element, while the outer hubs act as rigid elements. This combination allows the gear coupling to transmit torque while absorbing and dampening shock loads and vibrations.
- Misalignment Compensation: Gear couplings can accommodate angular, parallel, and axial misalignment between shafts. When the connected equipment experiences misalignment due to dynamic forces or shock loads, the gear coupling can flex and adjust to these changes, preventing excessive stress on the shafts and equipment.
- High Torsional Stiffness: Gear couplings offer high torsional stiffness, meaning they have minimal angular deflection under load. This stiffness helps maintain precise alignment and reduces the likelihood of damage to the connected equipment caused by misalignment-induced vibrations.
- Load Distribution: The toothed gear design of gear couplings ensures a large surface area of contact between the gears. This spreads the torque evenly across the gear teeth, resulting in a uniform distribution of load and reducing the concentration of stress on specific areas.
- Damping Characteristics: The flexible center sleeve in the gear coupling acts as a damping element that absorbs and dissipates vibrations, further protecting the connected equipment from harmful oscillations.
- High-Speed Balancing: Gear couplings are precisely balanced during manufacturing to minimize vibrations and ensure smooth operation even at high speeds. Proper balancing helps prevent resonances and reduces the impact of shock loads on the connected equipment.
By effectively absorbing and dampening shock loads and vibrations, gear couplings extend the life of the connected equipment and surrounding components, reduce maintenance requirements, and contribute to a more reliable and efficient mechanical system. However, it is essential to select the appropriate size and type of gear coupling based on the specific application and operating conditions to ensure optimal protection and performance.
editor by CX 2024-03-29
China best Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling gear coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Handling Misalignment with Gear Couplings
Gear couplings are designed to accommodate certain degrees of misalignment between shafts, making them suitable for applications where some flexibility is required. They can handle three main types of misalignment:
- Angular Misalignment: This type of misalignment occurs when the axes of the two connected shafts are not parallel but intersect at a small angle. Gear couplings can handle a moderate amount of angular misalignment, typically up to a few degrees, without sacrificing performance.
- Parallel Misalignment: Parallel misalignment refers to a situation where the two connected shafts are offset in parallel but remain parallel to each other. Gear couplings can accommodate a certain amount of parallel misalignment, but it is generally limited to a fraction of the coupling’s overall length.
- Axial Misalignment: Axial misalignment happens when the two shafts are offset along the axis of rotation. Gear couplings can handle limited axial misalignment, but it is essential to ensure that the coupling’s end float or end-play is correctly set to prevent axial loading on connected equipment.
It is important to note that while gear couplings can handle some degree of misalignment, excessive misalignment can lead to premature wear and failure. Regular maintenance and proper installation are crucial to ensuring that gear couplings perform optimally and have a longer service life.
editor by CX 2024-03-27
China best Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling gear coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Types of Gear Coupling Designs
There are several types of gear coupling designs available, each with its own specific characteristics and applications. The main types of gear couplings are:
- Sleeve Gear Couplings: Sleeve gear couplings consist of two hubs with external gears and a center sleeve with internal gears. The hubs are mounted on the shaft ends, and the center sleeve connects the two hubs. This design allows for angular and axial misalignment while transmitting torque between the shafts. Sleeve gear couplings are suitable for general-purpose applications and offer easy maintenance.
- Continuous Sleeve Gear Couplings: Continuous sleeve gear couplings are an improved version of sleeve gear couplings. In this design, the center sleeve is extended to cover the entire length of the hubs, providing additional support and increasing torque capacity. The continuous sleeve design reduces the bending effect on the shafts and allows for higher torque transmission.
- Flanged Sleeve Gear Couplings: Flanged sleeve gear couplings are similar to continuous sleeve couplings but include flanges at the ends of the center sleeve. These flanges provide extra support and help maintain proper alignment between the shafts. Flanged sleeve gear couplings are commonly used in high-speed and heavy-duty applications.
- Half Gear Couplings: Half gear couplings, also known as semi-rigid gear couplings, consist of one flexible half and one rigid half. The flexible half has internal gear teeth, while the rigid half has external gear teeth. This design allows for angular misalignment while offering higher torque capacity than fully flexible couplings. Half gear couplings are often used in applications where some degree of misalignment is expected, but not as much as what sleeve gear couplings can handle.
- Full Gear Couplings: Full gear couplings consist of two hubs with external gear teeth that mesh directly with each other. This design provides high torque capacity and is suitable for applications requiring minimal misalignment. Full gear couplings offer excellent torsional rigidity and are often used in precision applications where accurate shaft alignment is critical.
- Flexible Gear Couplings: Flexible gear couplings combine the features of gear couplings and flexible couplings. They consist of two hubs with external gears and a flexible element, such as a membrane or elastomeric material, connecting the hubs. This design allows for some misalignment while providing damping of vibrations and shock absorption.
Each type of gear coupling has its advantages and limitations, and the choice of coupling design depends on the specific requirements of the application, including the level of misalignment, torque capacity, speed, and environmental conditions.
editor by CX 2024-01-15
China OEM CNC Customizable Forged Steel Flexible Jaw Tooth Shaft Gear Couplings gear coupling
Product Description
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Material |
20CrMn5,20CrMnTi,40Cr,Powder deposit,45#steel,42CrMo,Stainless steel and so on as per your requests. |
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Custom |
OEM/ODM |
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Lead Time |
Sample: 20-30 days after deposit received, Batch goods: 30-45days after samples have been approved. Die opening product:7-15days after samples have been approved.It takes 45-60 days to open the mold. |
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Processing |
Forging,Machining,Hobbing,Milling,Shaving,Grinding teeth, inserting teeth, shot blasting, Grinding,Heat treatment…… |
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Heat Treatment |
Intermediate frequency, high frequency, tempering, desalinating, carburizing…… |
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Main Machines |
CNC gear hobbing machine, CNC gear cutting machine, CNC lathe, CNC gear shaving machine, CNC gear milling machine, CNC gear grinding machine, CNC Grinding Machine…. |
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Ruika has been engaged in manufacturing of forgings, castings, heat treatment and CNC machining parts since 1999.
The products materials have passed EN15714-3.1 certification, covering various grades of: low carbon steel, alloy steel, stainless steel, ductile iron, aluminum alloy, copper alloy, titanium alloy.
The main processes are: free forging, die forging, rolling ring, high pressure casting, centrifugal casting, normalizing, quenching and tempering, solution treatment, aging treatment, carbonitriding, turning, milling, drilling, grinding, hobbing, high frequency quenching, galvanizing, chrome plating, anodizing, powder spraying and other processes.
Rings and plates dimensions: Max 3000mm, shafts length: Max 12000mm, single piece weight: Max 16 Tons, at the same time we are good at terminal machining of complex products, dimension accuracy: Min 0.01mm, roughness: Min Ra0.6.
Products can be strictly examined by chemical composition, tensile strength, yield strength, reduction of area, impact at low temperature, intergranular corrosion, hardness, metallographic, NDT, size, static balance etc performance parameter.
Products are widely used in: aerospace, ships, trains, automobiles, engineering vehicles, chemical industry and petroleum refining, wellheads, x-mas tree equipment, mining machinery, food machinery, hydraulic and wind power generation, new energy equipment etc field.
Welcome to send: PDF, IGS, STP and other format drawings, of course we could also make material judgment and size survey according to your samples.
With more than 20 years of manufacturing experience and overseas sales team, we have achieved 100% customer satisfaction. The warranty period of products sold is 365 days. We look CHINAMFG to your consultation and cooperation at any time and common prosperity development.
What Is a Gear Coupling and How Does It Work?
A gear coupling is a type of mechanical coupling that connects two shafts together to transmit torque and rotational motion between them. It consists of two gear-like hubs with external teeth that mesh together and transmit torque via the engagement of the teeth. The gear teeth on the hubs allow for high torque transmission and provide flexibility to accommodate misalignments between the shafts.
The working principle of a gear coupling can be summarized as follows:
1. Gear Hubs: A gear coupling consists of two hubs, each attached to the respective shafts that need to be connected. The hubs have external gear teeth that mesh together when the coupling is assembled.
2. Gear Teeth Engagement: When the two gear hubs are brought together during installation, the gear teeth on one hub mesh with the corresponding teeth on the other hub. This meshing creates a strong mechanical connection between the two shafts.
3. Torque Transmission: As the connected shafts rotate, the gear teeth engage and transmit torque from one shaft to the other. The gear coupling can handle high torque loads, making it suitable for heavy-duty applications.
4. Misalignment Compensation: One of the key advantages of a gear coupling is its ability to accommodate various types of misalignment, including angular, parallel, and axial misalignments between the connected shafts. This misalignment compensation helps reduce stress on the connected equipment and prevents premature wear.
5. Lubrication: Gear couplings may require lubrication to reduce friction between the gear teeth and ensure smooth operation. Proper lubrication helps improve the efficiency and longevity of the coupling.
Gear couplings are commonly used in various industrial applications, such as power generation, steel mills, mining, and heavy machinery. They offer high torque capacity, excellent misalignment accommodation, and reliability, making them a preferred choice for transmitting power in demanding environments.
editor by CX 2023-12-06
China Hot selling Ktr Bowex Standard Nylon Sleeve Flexible Gear Coupling Curved Teeth Shaft Coupling gear coupling
Product Description
Product Description
Product Characteristics
– Double-Section tpye curved-tooth gear couping
– Widely applicable in various mechanical & hydraulic felds
– Nylon & steel matched, maintenance free
– Able to offset axial, radial & angular misalignments
– Axial plugging assembly, very convenient
Nylon Toothed Sleeve Characteristics
– Excellent Mechanical Performance
– High rigidity
– High temperature resistance (+100C)
– Not embrittled at low temperature
– Good slippery & frictional behaviour
– Excellent electrical insulation behaviour
– Chemical corrosion endurable
– HIgh Accuracy of processing
Salient features
* Simple construction-quick easy installation-No special tools required.
* Flexible insert caters for incident angular, parallel and axial misalignment.
* Absorbs shock loads and damps small amplitude vibration.
* Insert design presets correct distance between hubs, using raised pads on each leg of the insert.
* Available in a range of stock bore sizes. Can also be supplied with finished bore & keyway.
* Unaffected by moisture, grease and oils-including
non-aromatic and non-ketone solvents and temperatures within the range 40C to + 100C.
* Spacer coupling with spacer size depending upon the distance between two shaft ends.
Detailed Photos
Product Parameters
Packaging & Shipping
| Package | Standard suitable package / Pallet or container. Polybag inside export carton outside, blister and Tape and reel package available. If customers have specific requirements for the packaging, we will gladly accommodate. |
| Shipping |
10-20working days ofter payment receipt comfirmed (based on actual quantity). Professional goods shipping forward. |
Company Profile
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than 70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in time.
-Strick quality control are apply in the whole production.
we have incoming inspection,process inspection and final production inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export. MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CHINAMFG customers in international sales.
FAQ
FAQ
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit. To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
Can Gear Couplings Accommodate High Torque and High-Speed Applications?
Yes, gear couplings are well-suited for high torque and high-speed applications in various industries. They are designed to transmit large amounts of torque efficiently while providing torsional rigidity and compensating for misalignment between shafts. The robust construction and unique toothed gear design of gear couplings allow them to handle heavy-duty and demanding operating conditions.
The key factors that enable gear couplings to accommodate high torque and high-speed applications are:
- Sturdy Construction: Gear couplings are typically made from high-quality materials such as steel or alloy, ensuring strength, durability, and the ability to withstand substantial torque loads without failure.
- High Torque Capacity: The toothed gear design of gear couplings allows for a large surface area of contact between the teeth, distributing torque evenly and effectively. This design significantly enhances the coupling’s torque-carrying capacity.
- Torsional Rigidity: Gear couplings offer excellent torsional rigidity, meaning they can resist angular deflection and maintain accurate torque transmission even under heavy loads and at high speeds.
- High-Speed Balancing: Gear couplings are precisely balanced during manufacturing to minimize vibration and prevent harmful effects on connected equipment, even when operating at high speeds.
- Misalignment Compensation: Gear couplings can accommodate both angular and parallel misalignment between shafts, which is common in high-speed applications where thermal expansion and dynamic forces come into play.
- Lubrication: Proper lubrication is crucial for reducing friction and wear in gear couplings, especially in high-speed applications where heat generation is higher. Lubrication also helps dissipate heat and ensures smooth operation.
Due to their ability to handle high torque and high speeds, gear couplings are commonly used in various industries, including steel, mining, power generation, paper mills, and more. However, it is essential to select the right size and type of gear coupling based on the specific application requirements and operating conditions to ensure optimal performance and reliability.
editor by CX 2023-11-09
China Standard OEM Marine Shaft Couplings/Marine Flexible Coupling gear coupling
Product Description
OEM Marine Shaft Couplings/Marine Flexible Coupling
Application:
The shaft coupling is the component to be joined the propeller shaft and the gearbox output flange.
Some are bolted directly to the gearbox but many users adopt a flexible couplings like R&D flexible couplings.
In general, there are some types of shaft coupling as following:
Standard coupling
Solid Half Coupling
Clamp on or split half coupling
Bobbin Coupling
Coupling adapter
| Marine Propeller Shaft Coupling | |
| Material: | Steel, stainless steel, Alloy steel; |
| Processing methods: | ingot—forging—heat treatment—rough machining—UT.MT—Q+T—inspection—finishing machining—UT.MT—packing |
| Dimension: | Min.OD 300mm,wall thickness:min.100mm;length:150-4000mm |
| Standard: | ASTM,JIS,DIN,ISO,API,EN |
| Package: | Wooden cases,steel strip and wooden pallets or wooden cases |
WE CAN DESIGN AND MANUFACTURE THE WHOLE SET OF PROPULSION SYSTEM.
IF YOU ARE INTERESTED IN OUR PRODUCTS, PLEASE FEEL FREE TO CONTACT ME.
How Does a Gear Coupling Handle Angular, Parallel, and Axial Misalignment?
Gear couplings are designed to handle various types of misalignment, including angular, parallel, and axial misalignment. Here’s how they handle each type:
- Angular Misalignment: Angular misalignment occurs when the two connected shafts are not collinear and form an angle with each other. Gear couplings can accommodate angular misalignment due to the flexibility of their gear teeth. The gear teeth allow a slight angular movement between the shafts without causing significant stress on the coupling.
- Parallel Misalignment: Parallel misalignment occurs when the two connected shafts are offset along their axis but remain parallel to each other. Gear couplings can handle parallel misalignment to some extent due to the slight axial movement allowed by the gear teeth. However, for larger parallel misalignments, special gear couplings with spacer elements or other features may be required.
- Axial Misalignment: Axial misalignment occurs when the two connected shafts are not in the same axial plane and have an offset along their length. Gear couplings can handle a certain degree of axial misalignment because the gear teeth can accommodate small axial movements without causing damage to the coupling or connected equipment.
The ability of gear couplings to handle misalignment is one of their key advantages over other types of couplings. The gear teeth act as flexible elements that can compensate for minor misalignments, reducing the stress and wear on the coupling and the connected equipment. However, it is essential to ensure that the misalignment remains within the allowable limits specified by the coupling manufacturer to maintain optimal performance and reliability.
editor by CX 2023-10-19
China supplier Customized High Quality Nylon Sleeve Flexible Gear Shaft Coupling for Hydraulic Pump Coupling gear coupling
Product Description
Customized high quality Nylon Sleeve Flexible gear shaft coupling for hydraulic pump coupling
Product Description
1. Completely interchangeable with the original
2. Suitable for various mechanical engineering and hydraulic fields
3. Nylon and steel material match, maintenance-free
4. Can compensate axial, radial, and angular installation deviation
Product Parameters
| SIZE | MOLD | TOOTH | TORQUE (H.) |
SPEED (r/min) |
MAIN SIZE | ||||||
| SHAFT DIA (d1, d2) |
SHAFT LENGTH (L1,L2) |
L | D | H | D1 D2 | E | |||||
| NL2 | 1.5/1 | 28/42 | 100 | 6000 | 9-22 | 20-45 | CUSTOMIZED | 55 | 40 | 36 | 4 |
| NL3 | 1.5/1 | 34/25 | 160 | 6000 | 9-28 | 20-60 | 66 | 41 | 38-50 | 4 | |
| NL4 | 1.5/2 | 45/32 | 250 | 6000 | 12-38 | 25-80 | 84 | 47 | 50-60 | 4 | |
| NL5 | 2 | 38/36 | 315 | 5000 | 15-42 | 30-110 | 93 | 50 | 60-67 | 4 | |
| NL6 | 2/2.5 | 40/32 | 400 | 5000 | 16-48 | 40-110 | 100 | 51 | 60-70 | 4 | |
| NL7 | 2.5/2 | 36/45 | 630 | 3600 | 16-55 | 45-110 | 115 | 56 | 70-82 | 4 | |
| NL8 | 2.5/3 | 36/45 | 1250 | 3600 | 20-65 | 50-140 | 140 | 70 | 85-95 | 4 | |
| NL9 | 3 | 45/46 | 2000 | 2000 | 20-80 | 60-170 | 175 | 91 | 120 | 6 | |
| NL10 | 4 | 44 | 3150 | 1800 | 38-100 | 70-210 | 220 | 105 | 157 | 8 | |
Related Products
Company Profile
FAQ
Q: Can you make the coupling with customization?
A: Yes, we can customize per your request.
Q: Do you provide samples?
A: Yes. The sample is available for testing.
Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.
Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.
Q: Do you provide technical support?
A: Yes. Our company has a design and development team, and we can provide technical support if you
need.
Q: How to ship to us?
A: It is available by air, sea, or by train.
Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.
Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.
Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.
Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.
How Does a Gear Coupling Handle Angular, Parallel, and Axial Misalignment?
Gear couplings are designed to handle various types of misalignment, including angular, parallel, and axial misalignment. Here’s how they handle each type:
- Angular Misalignment: Angular misalignment occurs when the two connected shafts are not collinear and form an angle with each other. Gear couplings can accommodate angular misalignment due to the flexibility of their gear teeth. The gear teeth allow a slight angular movement between the shafts without causing significant stress on the coupling.
- Parallel Misalignment: Parallel misalignment occurs when the two connected shafts are offset along their axis but remain parallel to each other. Gear couplings can handle parallel misalignment to some extent due to the slight axial movement allowed by the gear teeth. However, for larger parallel misalignments, special gear couplings with spacer elements or other features may be required.
- Axial Misalignment: Axial misalignment occurs when the two connected shafts are not in the same axial plane and have an offset along their length. Gear couplings can handle a certain degree of axial misalignment because the gear teeth can accommodate small axial movements without causing damage to the coupling or connected equipment.
The ability of gear couplings to handle misalignment is one of their key advantages over other types of couplings. The gear teeth act as flexible elements that can compensate for minor misalignments, reducing the stress and wear on the coupling and the connected equipment. However, it is essential to ensure that the misalignment remains within the allowable limits specified by the coupling manufacturer to maintain optimal performance and reliability.
editor by CX 2023-10-12
China factory OEM Marine Shaft Couplings/Marine Flexible Coupling gear coupling
Product Description
OEM Marine Shaft Couplings/Marine Flexible Coupling
Application:
The shaft coupling is the component to be joined the propeller shaft and the gearbox output flange.
Some are bolted directly to the gearbox but many users adopt a flexible couplings like R&D flexible couplings.
In general, there are some types of shaft coupling as following:
Standard coupling
Solid Half Coupling
Clamp on or split half coupling
Bobbin Coupling
Coupling adapter
| Marine Propeller Shaft Coupling | |
| Material: | Steel, stainless steel, Alloy steel; |
| Processing methods: | ingot—forging—heat treatment—rough machining—UT.MT—Q+T—inspection—finishing machining—UT.MT—packing |
| Dimension: | Min.OD 300mm,wall thickness:min.100mm;length:150-4000mm |
| Standard: | ASTM,JIS,DIN,ISO,API,EN |
| Package: | Wooden cases,steel strip and wooden pallets or wooden cases |
WE CAN DESIGN AND MANUFACTURE THE WHOLE SET OF PROPULSION SYSTEM.
IF YOU ARE INTERESTED IN OUR PRODUCTS, PLEASE FEEL FREE TO CONTACT ME.
Maintenance Requirements for Gear Couplings
Gear couplings, like any mechanical component, require regular maintenance to ensure optimal performance, reliability, and longevity. Proper maintenance can help prevent unexpected failures and downtime, leading to cost savings and increased productivity. Here are the key maintenance requirements for gear couplings:
- Lubrication: Regular and proper lubrication is essential for gear couplings. The coupling’s gear teeth and mating surfaces should be adequately lubricated to minimize friction and wear. The lubrication interval and type of lubricant used depend on the application, load, and operating conditions. It is crucial to follow the manufacturer’s recommendations for lubrication intervals and the appropriate lubricant to use.
- Inspections: Routine inspections should be performed to check for signs of wear, misalignment, or damage. Visual inspections can help detect any abnormalities, such as pitting, scoring, or corrosion on the gear teeth. Additionally, inspections can identify any misalignment issues that may need to be addressed to prevent further damage.
- Torque Monitoring: Monitoring the torque transmitted through the coupling can help identify any abnormal increases that might indicate a problem in the system. Sudden changes in torque levels could signal misalignment or other issues that need attention.
- Alignment Checks: Regularly checking and correcting shaft alignment is crucial for the proper functioning of gear couplings. Misalignment can lead to increased wear and premature failure of the coupling. Proper alignment reduces the stress on the coupling and connected equipment.
- Temperature Monitoring: Monitoring the operating temperature of the coupling can provide insights into potential problems. Abnormally high temperatures could indicate insufficient lubrication or other issues that need investigation.
- Coupling Removal and Cleaning: Periodically removing the coupling for cleaning and inspection of internal components can be beneficial, especially in harsh or dirty environments. This allows for a more thorough inspection and helps maintain the coupling’s performance.
- Replacement of Worn Components: If any components of the gear coupling, such as seals or gaskets, are worn or damaged, they should be replaced promptly to maintain the coupling’s integrity and prevent leaks.
- Proper Storage: If the coupling is temporarily removed from service or stored, it should be stored in a clean and dry environment to prevent corrosion and damage to the components.
It is essential to follow the manufacturer’s maintenance guidelines and recommendations for the specific gear coupling model being used. Regular maintenance and adherence to proper procedures can help extend the service life of gear couplings and ensure reliable and efficient operation in the mechanical system.
editor by CX 2023-10-08