Product Description
Product Description
Gear Coupling is used to join 2 rotating shafts for efficient transmission of mechanical power.
Although the shafts are accurately aligned at the time of installation, it is likely that during the operation the alignment may get disturbed due to setting of foundation, thermal expansion, shaft deflection, wearing out of other parts, improper maintenance and many more reasons. Due to this unavoidable misalignment occurring during the operation a gear coulping provides a better solution to compensate or minimise the effect of misalignment.
The gear Couplings are therefore idealy suited for wide range of application in the entire field of drive technology.
Heavy-duty made and tailored disign is our core competitiveness and we have been committed to providing technical support and solutions to customers.
Detailed Photos
What Is a Gear Coupling and How Does It Work?
A gear coupling is a type of mechanical coupling that connects two shafts together to transmit torque and rotational motion between them. It consists of two gear-like hubs with external teeth that mesh together and transmit torque via the engagement of the teeth. The gear teeth on the hubs allow for high torque transmission and provide flexibility to accommodate misalignments between the shafts.
The working principle of a gear coupling can be summarized as follows:
1. Gear Hubs: A gear coupling consists of two hubs, each attached to the respective shafts that need to be connected. The hubs have external gear teeth that mesh together when the coupling is assembled.
2. Gear Teeth Engagement: When the two gear hubs are brought together during installation, the gear teeth on one hub mesh with the corresponding teeth on the other hub. This meshing creates a strong mechanical connection between the two shafts.
3. Torque Transmission: As the connected shafts rotate, the gear teeth engage and transmit torque from one shaft to the other. The gear coupling can handle high torque loads, making it suitable for heavy-duty applications.
4. Misalignment Compensation: One of the key advantages of a gear coupling is its ability to accommodate various types of misalignment, including angular, parallel, and axial misalignments between the connected shafts. This misalignment compensation helps reduce stress on the connected equipment and prevents premature wear.
5. Lubrication: Gear couplings may require lubrication to reduce friction between the gear teeth and ensure smooth operation. Proper lubrication helps improve the efficiency and longevity of the coupling.
Gear couplings are commonly used in various industrial applications, such as power generation, steel mills, mining, and heavy machinery. They offer high torque capacity, excellent misalignment accommodation, and reliability, making them a preferred choice for transmitting power in demanding environments.
editor by CX 2023-11-16
China supplier Customized High Quality Nylon Sleeve Flexible Gear Shaft Coupling for Hydraulic Pump Coupling gear coupling
Product Description
Customized high quality Nylon Sleeve Flexible gear shaft coupling for hydraulic pump coupling
Product Description
1. Completely interchangeable with the original
2. Suitable for various mechanical engineering and hydraulic fields
3. Nylon and steel material match, maintenance-free
4. Can compensate axial, radial, and angular installation deviation
Product Parameters
SIZE | MOLD | TOOTH | TORQUE (H.) |
SPEED (r/min) |
MAIN SIZE | ||||||
SHAFT DIA (d1, d2) |
SHAFT LENGTH (L1,L2) |
L | D | H | D1 D2 | E | |||||
NL2 | 1.5/1 | 28/42 | 100 | 6000 | 9-22 | 20-45 | CUSTOMIZED | 55 | 40 | 36 | 4 |
NL3 | 1.5/1 | 34/25 | 160 | 6000 | 9-28 | 20-60 | 66 | 41 | 38-50 | 4 | |
NL4 | 1.5/2 | 45/32 | 250 | 6000 | 12-38 | 25-80 | 84 | 47 | 50-60 | 4 | |
NL5 | 2 | 38/36 | 315 | 5000 | 15-42 | 30-110 | 93 | 50 | 60-67 | 4 | |
NL6 | 2/2.5 | 40/32 | 400 | 5000 | 16-48 | 40-110 | 100 | 51 | 60-70 | 4 | |
NL7 | 2.5/2 | 36/45 | 630 | 3600 | 16-55 | 45-110 | 115 | 56 | 70-82 | 4 | |
NL8 | 2.5/3 | 36/45 | 1250 | 3600 | 20-65 | 50-140 | 140 | 70 | 85-95 | 4 | |
NL9 | 3 | 45/46 | 2000 | 2000 | 20-80 | 60-170 | 175 | 91 | 120 | 6 | |
NL10 | 4 | 44 | 3150 | 1800 | 38-100 | 70-210 | 220 | 105 | 157 | 8 |
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Company Profile
FAQ
Q: Can you make the coupling with customization?
A: Yes, we can customize per your request.
Q: Do you provide samples?
A: Yes. The sample is available for testing.
Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.
Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.
Q: Do you provide technical support?
A: Yes. Our company has a design and development team, and we can provide technical support if you
need.
Q: How to ship to us?
A: It is available by air, sea, or by train.
Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.
Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.
Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.
Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.
How Does a Gear Coupling Handle Angular, Parallel, and Axial Misalignment?
Gear couplings are designed to handle various types of misalignment, including angular, parallel, and axial misalignment. Here’s how they handle each type:
- Angular Misalignment: Angular misalignment occurs when the two connected shafts are not collinear and form an angle with each other. Gear couplings can accommodate angular misalignment due to the flexibility of their gear teeth. The gear teeth allow a slight angular movement between the shafts without causing significant stress on the coupling.
- Parallel Misalignment: Parallel misalignment occurs when the two connected shafts are offset along their axis but remain parallel to each other. Gear couplings can handle parallel misalignment to some extent due to the slight axial movement allowed by the gear teeth. However, for larger parallel misalignments, special gear couplings with spacer elements or other features may be required.
- Axial Misalignment: Axial misalignment occurs when the two connected shafts are not in the same axial plane and have an offset along their length. Gear couplings can handle a certain degree of axial misalignment because the gear teeth can accommodate small axial movements without causing damage to the coupling or connected equipment.
The ability of gear couplings to handle misalignment is one of their key advantages over other types of couplings. The gear teeth act as flexible elements that can compensate for minor misalignments, reducing the stress and wear on the coupling and the connected equipment. However, it is essential to ensure that the misalignment remains within the allowable limits specified by the coupling manufacturer to maintain optimal performance and reliability.
editor by CX 2023-10-12
China supplier Motor Coupling Reducer Couples Necklace Pair Bathing Suit Bracelet Stainless Magnetic Conduit Hydraulic Matching Outfit Gear Coupling Quick Release Flexible gear coupling
Product Description
Motor coupling reducer couples necklace pair bathing suit bracelet stainless magnetic conduit hydraulic matching outfit gear coupling quick release flexible
Application of Reducer Coupling
A reducer coupling is a pipe fitting that is used to connect 2 pipes of different sizes. It is a type of adapter that allows for a smooth transition between the 2 pipes. Reducer couplings are available in a variety of sizes and materials, and they can be used in a variety of applications.
Some of the most common applications for reducer couplings include:
- Connecting pipes of different sizes: Reducer couplings are used to connect pipes of different sizes, such as when you need to connect a smaller pipe to a larger pipe. This is a common application in plumbing, HVAC, and other types of construction.
- Changing the direction of a pipe: Reducer couplings can also be used to change the direction of a pipe. This is a common application in plumbing, as it allows you to route pipes in a way that is both efficient and aesthetically pleasing.
- Repairing a damaged pipe: Reducer couplings can also be used to repair a damaged pipe. This is a common application in plumbing, as it allows you to repair a pipe without having to replace the entire pipe.
Reducer couplings are a versatile and useful tool that can be used in a variety of applications. They are an easy and affordable way to connect pipes of different sizes, change the direction of a pipe, or repair a damaged pipe.
Here are some additional tips for using reducer couplings:
- Make sure that the reducer coupling is the correct size for the pipes that you are connecting.
- Use a pipe joint compound to seal the reducer coupling.
- Tighten the reducer couplings by hand, and then use a wrench to tighten them further.
- Do not overtighten the reducer couplings, as this can damage the pipes.
By following these tips, you can safely and effectively use reducer couplings to connect pipes of different sizes.
What Industries Commonly Use Gear Couplings for Power Transmission?
Gear couplings are widely used in various industries for power transmission due to their ability to transmit high torque loads and accommodate misalignments. Some of the industries that commonly utilize gear couplings include:
- Steel Industry: Gear couplings are extensively used in the steel industry for connecting heavy-duty equipment like rolling mills, continuous casting machines, and other steel processing machinery.
- Mining and Quarrying: In mining and quarrying applications, gear couplings are employed to transmit power in conveyor systems, crushers, and heavy excavating machinery.
- Pulp and Paper: The pulp and paper industry uses gear couplings in machines like paper mills, pulp refiners, and stock preparation equipment.
- Marine: Gear couplings are utilized in marine propulsion systems, providing a reliable connection between the engine and the propeller shafts.
- Oil and Gas: Gear couplings find use in the oil and gas industry for connecting pumps, compressors, and other equipment used in upstream and downstream operations.
- Power Generation: Gear couplings are employed in power plants to connect generators, turbines, and other rotating equipment.
- Automotive: Gear couplings are used in automotive applications, particularly in heavy-duty vehicles and machinery like off-road vehicles, construction equipment, and agricultural machinery.
- Chemical and Petrochemical: In chemical processing plants, gear couplings are employed in agitators, mixers, and various equipment where power transmission is crucial.
- Cement and Aggregate: Gear couplings are used in cement plants and aggregate processing equipment for power transmission in crushers, kilns, and conveyors.
These are just a few examples, and gear couplings can be found in various other industries where reliable power transmission is essential. Their robust design and ability to withstand harsh operating conditions make them a popular choice for heavy-duty applications across different sectors.
editor by CX 2023-09-12
China supplier Gear Rubber Coupling Connector Excavator Engine Parts Solar 210W-V Solar 015 gear coupling
Product Description
Gear Rubber Coupling Connector Excavator Engine Parts SOLAR 210W-V SOLAR 015
Basic information:
Performace | Power Transmission |
Suitable | Excavator Engine Drive |
Feature | Excellent in resistance to heat, low temperature and oil |
Performance | Excellent in absorbing vibrations and shocks |
Application | Hyd.Pump shaft to Engine Flywheel |
Place of Origin | HangZhou,China(Mainland) |
Standard | Global Standards |
Name | Excavator hydraulic pump coupling |
Why choose us:
Quality Controll
Competitive price
OEM Service
Experience more than 20 years’ experience
Wholesaler We supply a wide range of spare parts for excavators
Main products:
Seal Series:
arm cylinder seal kit, Boom cylinder seal kit, Bucket cylinder seal kit, main pump seal kit, travel motor seal kit,
swing motor seal kit, control valve seal kit, center joint seal kit, track adjust seal kit, bushings,
floating seals, o-ring box, pusher, etc.
Engine parts:
cylinder heads, cylinder blocks, crankshafts, camshafts, connecting rods, water pumps, turbo chargers,
engine assys, fan blades, main bearing and connecting rod bearings, pistons, piston rings, liner kits, etc.
Hydraulic parts:
hydraulic cylinder assembly, gear pump assembly, hydraulic pump assembly, travel motor assembly, final drive assembly, swing motor assembly,
main valve assembly, service valves, gasket kits, etc.
Electric Parts:
solenoid valves, water sensors, pressure sensors, throttle motors, stop solenoid, controllers, monitors, etc.
Other Parts:
seal kits, bushings, floating seals, o-ring box, pushers, couplings, engine cushions, bearings, gears, fuel filter
oil filter, air filter, track link assy, front idler, carrier roller, hydraulic oil cooler, water tank, track link assy, etc.
Product show as below:
About us:
specialized in:
couplings, rubber mounts, gera parts, hydraulic seals and seal kits for hydraulic hammers, rock breakers, hydraulic excavators,wheel loaders, and JCB badkhoe loaders.
And, Our company also supply:
Engine parts, hydraulic piston pump and hydraulic travel motor, Swing motor assembly and hydraulic component parts, electric parts, etc. Hydraulic hammer breaker parts with piston, cylinder, chisel, through bolt, side bolt, top bush, front head bushing,accumlator, valve, etc.
We always try our best for all our customers and make it better and better. Welcome!
FAQ
Limitations and Disadvantages of Using Gear Couplings
While gear couplings offer many advantages, they also have some limitations and disadvantages that should be considered when selecting coupling solutions for specific applications:
- Cost: Gear couplings can be more expensive compared to other types of couplings, especially when precision machining or specialized materials are required. The initial investment might be higher, but the long-term benefits may outweigh the cost.
- Size and Weight: Gear couplings are generally larger and heavier than some other coupling types. This can impact the overall size and weight of the machinery, which may be a concern in applications with limited space or weight restrictions.
- Maintenance: Gear couplings require regular maintenance, including lubrication and periodic inspection to ensure proper functioning. Neglecting maintenance can lead to premature wear and failure.
- Backlash: Like other gear mechanisms, gear couplings may have some inherent backlash due to the clearance between gear teeth. This slight play can affect precision applications where accurate motion transmission is critical.
- Noise and Vibration: Gear couplings can generate more noise and vibration compared to flexible couplings, especially at higher speeds. This can be a concern in applications that require low-noise operation.
- Misalignment Tolerance: While gear couplings can handle moderate misalignment, they may not be as forgiving as flexible couplings in accommodating significant shaft misalignment.
Despite these limitations, gear couplings remain a popular choice for many applications, particularly in heavy-duty industrial settings where they excel in transmitting high torque and handling demanding conditions. Proper selection, installation, and maintenance can help mitigate some of the disadvantages, making gear couplings a reliable choice for power transmission in various industries.
editor by CX 2023-09-06
China supplier Flange Cast Iron Coupling Steel Universal Joint Cardan Pump Rubber Motor Disc Curved Tooth Flex Rigid Drive Shaft Nm Yox Fluid Jaw Flexible Chain Gear Couplings gear coupling
Product Description
Flange Cast Iron Coupling Steel Universal Joint Cardan Pump Rubber Motor Disc CZPT Flex Rigid Drive Shaft NM yox Fluid Jaw Flexible Chain Gear Couplings
Manufacturer of Couplings, Fluid Coupling, JAW Coupling, can interchange and replacement of lovejoy coupling and so on.
A coupling can interchange and replacement of lovejoy coupling is a device used to connect 2 shafts together at their ends for the purpose of transmitting power. The primary purpose of couplings is to join 2 pieces of rotating equipment while permitting some degree of misalignment or end movement or both. In a more general context, a coupling can also be a mechanical device that serves to connect the ends of adjacent parts or objects. Couplings do not normally allow disconnection of shafts during operation, however there are torque limiting couplings which can slip or disconnect when some torque limit is exceeded. Selection, installation and maintenance of couplings can lead to reduced maintenance time and maintenance cost.
Coupling is a jaw type coupling that works for a variety of light duty to heavy duty motors used in electric power transmission.
This is 1 of our safest types of products. The reason being that these couplings work even when the elastomer fails and there is no metal to metal contact.
They perform in well-standing oil, grease, moisture, sand, and dirt and nearly 850,000 bore combinations that can be customised as per the customer’s needs.
They are used in light-weight, medium, or heavy electrical motors and devices for power transmission through internal combustion.
Production workshop:
Company information:
What Industries Commonly Use Gear Couplings for Power Transmission?
Gear couplings are widely used in various industries for power transmission due to their ability to transmit high torque loads and accommodate misalignments. Some of the industries that commonly utilize gear couplings include:
- Steel Industry: Gear couplings are extensively used in the steel industry for connecting heavy-duty equipment like rolling mills, continuous casting machines, and other steel processing machinery.
- Mining and Quarrying: In mining and quarrying applications, gear couplings are employed to transmit power in conveyor systems, crushers, and heavy excavating machinery.
- Pulp and Paper: The pulp and paper industry uses gear couplings in machines like paper mills, pulp refiners, and stock preparation equipment.
- Marine: Gear couplings are utilized in marine propulsion systems, providing a reliable connection between the engine and the propeller shafts.
- Oil and Gas: Gear couplings find use in the oil and gas industry for connecting pumps, compressors, and other equipment used in upstream and downstream operations.
- Power Generation: Gear couplings are employed in power plants to connect generators, turbines, and other rotating equipment.
- Automotive: Gear couplings are used in automotive applications, particularly in heavy-duty vehicles and machinery like off-road vehicles, construction equipment, and agricultural machinery.
- Chemical and Petrochemical: In chemical processing plants, gear couplings are employed in agitators, mixers, and various equipment where power transmission is crucial.
- Cement and Aggregate: Gear couplings are used in cement plants and aggregate processing equipment for power transmission in crushers, kilns, and conveyors.
These are just a few examples, and gear couplings can be found in various other industries where reliable power transmission is essential. Their robust design and ability to withstand harsh operating conditions make them a popular choice for heavy-duty applications across different sectors.
editor by CX 2023-08-31
China factory LOW NOISE HARMONIC DRIVE REDUCERHarmonic drive gearbox for Industry robotsHigh Precision Harmonic drive Gear Speed Reducer supplier
Warranty: 1 years
Applicable Industries: Other
Gearing Arrangement: Harmonic
Output Torque: 3.7-95N.M
Input Speed: 2000-8000r/min
Output Speed: 30-160r/min
reduction gear ratio: 50-120
Packaging Details: wooden crates
Principle of harmonic drive Principle of harmonic gear transmission Harmonic gear drive was invented by American inventor C.W.Musser in 1955. It is a new type of transmission mode which uses the elastic deformation of flexible working members to advance motion or power transmission. It breaks through the mode of mechanical transmission using rigid components. USES a flexible member to implement the mechanical drive to obtain a series of other transmission to meet the special function, as a result of the flexible member among deformation process is basically a symmetrical harmonics, so its name in addition to the former Soviet union called the drive waveform or flexible wheel drive transmission,Britain, Germany, Japan and other countries are called “harmonic drive”. Composition of harmonic gear drive Rigid gear: Rigid internal gear, usually 2 more teeth than a flexible gear, usually attached to the housing. Flexspline: A thin cup – shaped metallic elastic member with a gear on the outer ring of the opening that deforms as the wave generator rotates, usually in connection with the output shaft. Wave generator: composed of a circular CAM and a flexible bearing, usually connected with the input shaft flexible bearing inner ring is fixed on the CAM, the outer ring can be implemented by the ball elastic shape into an oval. Reduction principle of harmonic gear transmission The principle of harmonic gear reduction is to realize motion and power transmission by using the relative motion of the flexiblewheel, the rigid wheel and the wave generating ring, mainly the controllable elastic deformation of the flexible wheel. Wave generator within the oval CAM within the soft wheel rotation to make soft wheel deformation, the elliptical CAM wave generator factory shaft at both ends of the soft wheel tooth and wheel gear into the timeliness, short shaft at both ends of the soft wheel tooth and just off the wheel gear, the wave generator long axis and short axis between teeth, along the soft wheel and just round 2 different segment of the circumference is gradually entered the state of half gearing mesh, It’s called rodent. In the semi-meshing state of gradually withdrawing from meshing, it is called rooting out. When the wave generator rotates continuously,the flexible wheel deforms constantly, so that the teeth of the 2 wheels constantly change from the original working state in 4 kinds of movement, namely, gnashing, meshing, gnashing and disengaging, and the staggered tooth movement is generated, thus realizing the motion transfer from the active wave generator to the flexible wheel. Range of applicationHarmonic gear reducer in the aviation, aerospace, energy, Marine, shipbuilding, bionic mechanism, commonly used weapons, machine tools, instrumentation, High Precision Forged Steel Reducer Gearbox Transmission Main Drive Pinion Spur Gear electronic equipment, mining, metallurgy, transportation,lifting machinery, petrochemical machinery, textile machinery, agricultural machinery, and increasingly widely used in the field of medical apparatus and instruments, especially in the high dynamic performance of servo system, the harmonic gear drive more show Showing its superiority. It delivers power from tens of watts to tens of kilowatts, but high-power harmonic gear drives are mostly used in short-term work fields. Points for Attention in UsePlease use under specified conditionsComply with the following conditions when using:1.Ambient temperature :0~40℃; Do not splash into water, oil, etc.; No corrosion, explosive gas; No dust such as metal powder.2.Please use the specified method for installationPlease implement the installation method according to the product manual correctly, if not correctly installed may lead to vibration, precision reduction, shorten the use Life, damage and other faults.3.Please use the prescribed lubricant Failure to use the prescribed lubricants may result in decreased product life.4.Please do not disassemble or reinstall the product, otherwise it will not be CZPT to restore its original performance.5.Do not exceed the allowable torque when using, otherwise it may lead to product failure. Specification Packing & Delivery wooden crates Company Profile TAIKE TECHNOLOGY CO LTD is leading technology company based in southeast of China . We have a team of talented electrical & mechanical engineers ,and a team of dedicated manufacturers. We are aimed to provide our clients with the best tailor made product. We have 50 fully job employees. We have manufacturing area with offices and factory place of 5000 square meters. Product line cover :Telescopic mast , Light Tower , Explosion proof led light , CZPT Radar ,Unmanned vehicle , Unmanned Aircraft , Cellular on wheels and specially designed electric & mechanical products … FAQ 1. who are we?We are based in ZHangZhoug, China, start from 2017,sell to Domestic Market(50.00%),North America(25.00%), High torque yeduc harmonic drive planetary reducer gearbox factory Western Europe(10.00%),Southeast Asia(5.00%),Mid East(5.00%),Northern Europe(5.00%). There are total about 11-50 people in our office.2. how can we guarantee quality?Always a pre-production sample before mass production;Always final Inspection before shipment;3.what can you buy from us?telescopic mast,light tower,vehicle leveling jack,unmanned vehicle,LED explosion proof light4. why should you buy from us not from other suppliers?TAIKE TECHNOLOGY CO LTD is leading technology company based in southeast of China . We have a team of talented electrical & mechanical engineers ,and a team of dedicated manufacturers.We are aimed to provide our clients with the best tailor made product.5. what services can we provide?Accepted Delivery Terms: FOB,CIF,EXW;Accepted Payment Currency:USD,EUR,CAD,HKD,GBP,CNY;Accepted Payment Type: T/T,L/C,MoneyGram,PayPal,Western Union,Cash;Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian
How to Design a Forging Spur Gear
Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Forging spur gears
Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.
Set screw spur gears
A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Keyway spur gears
In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.
Spline spur gears
When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears
Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Stainless steel spur gears
There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.
China supplier Custom Machining CNC Plastic Gear with Best Sales
Product Description
Custom Machining CNC Plastic Gear
FAQ:
Q1: Where can I get product&price information?
A1: Send us an inquiry in this page or e-mail, we will contact you after upon receipt of your mail.
Q2: How soon can I get samples and how much the fee?
A2: Depending on your specific project, it usually takes 10 to 20 days. the fee depends on the product drawing, and the fee will be returned to your bulk order.
Q3: How to enjoy the OEM services?
A3: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation to you, after your agreement, we produce for you.
Q4: Can you make machining parts based on our samples?
A4: Yes, we can make measurements based on your samples to make drawings for machining parts making.
Q5: Is it possible to know how are my products going on without visiting your company?
A5: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
Q6: Will my drawing safe after you get it?
A6: Yes, we can sign the NDA before got your drawing.
Detailed Description | |
Name | CNC Machining Parts |
Available materials | Steel, Aluminum, Alloy ,Brass, Copper, Bronze, Nylon, Acrylic etc |
Process | CNC milling and turning, drilling, grinding, bending, stamping, tapping |
Tolerance: | 0.005mm~0.1mm |
Surface Roughness | Ra1.6-3.2 |
DRW format | PDF/DWG/IGS/STP/ etc |
Equipment | CNC machining center, CNC turning, General milling machines. |
Capacity: | 10,000pieces per month |
MOQ: | 1pc |
Machining Scope: | 1). Equipment/Machinery 2). Medical & Technological parts 3). The Automotive/motorcycle parts 4). The telecommunication parts 5). The power tool parts 6). Bicycle parts 7). The agricultural parts 8). Hardware |
QC System: | 100% inspection before shipment |
Payment term | T/T ,PayPal, West Union |
Surface treatment | Anodizing, zinc/chrome/nickel/silver/gold Plating, Polish, Sandblast,Brushing,Oxide,Silk Print,Laser engraving,Heat treatment etc |
Shipment Terms:
|
1) 0-100kg: air freight priority |
2) >100kg: sea freight priority | |
3) As per customized specifications | |
Packing | 1. Prevent from damage. 2. As customers’ requirements, in perfect condition. 3. Send the sample by express, 3~5 days door to door service. |
Note: | All parts are not in stock, custom made according to customer’s drawings or samples! If you have any parts to be made, please feel free to send your kind drawings |
Detailed Description | |
Name | CNC Machining Parts |
Available materials | Steel, Aluminum, Alloy ,Brass, Copper, Bronze, Nylon, Acrylic etc |
Process | CNC milling and turning, drilling, grinding, bending, stamping, tapping |
Tolerance: | 0.005mm~0.1mm |
Surface Roughness | Ra1.6-3.2 |
DRW format | PDF/DWG/IGS/STP/ etc |
Equipment | CNC machining center, CNC turning, General milling machines. |
Capacity: | 10,000pieces per month |
MOQ: | 1pc |
Machining Scope: | 1). Equipment/Machinery 2). Medical & Technological parts 3). The Automotive/motorcycle parts 4). The telecommunication parts 5). The power tool parts 6). Bicycle parts 7). The agricultural parts 8). Hardware |
QC System: | 100% inspection before shipment |
Payment term | T/T ,PayPal, West Union |
Surface treatment | Anodizing, zinc/chrome/nickel/silver/gold Plating, Polish, Sandblast,Brushing,Oxide,Silk Print,Laser engraving,Heat treatment etc |
Shipment Terms:
|
1) 0-100kg: air freight priority |
2) >100kg: sea freight priority | |
3) As per customized specifications | |
Packing | 1. Prevent from damage. 2. As customers’ requirements, in perfect condition. 3. Send the sample by express, 3~5 days door to door service. |
Note: | All parts are not in stock, custom made according to customer’s drawings or samples! If you have any parts to be made, please feel free to send your kind drawings |
Synthesis of Epicyclic Gear Trains for Automotive Automatic Transmissions
In this article, we will discuss the synthesis of epicyclic gear trains for automotive automatic transmissions, their applications, and cost. After you have finished reading, you may want to do some research on the technology yourself. Here are some links to further reading on this topic. They also include an application in hybrid vehicle transmissions. Let’s look at the basic concepts of epicyclic gear trains. They are highly efficient and are a promising alternative to conventional gearing systems.
Synthesis of epicyclic gear trains for automotive automatic transmissions
The main purpose of automotive automatic transmissions is to maintain engine-drive wheel balance. The kinematic structure of epicyclic gear trains (EGTs) is derived from graph representations of these gear trains. The synthesis process is based on an algorithm that generates admissible epicyclic gear trains with up to ten links. This algorithm enables designers to design auto gear trains that have higher performance and better engine-drive wheel balance.
In this paper, we present a MATLAB optimization technique for determining the gear ratios of epicyclic transmission mechanisms. We also enumerate the number of teeth for all gears. Then, we estimate the overall velocity ratios of the obtained EGTs. Then, we analyze the feasibility of the proposed epicyclic gear trains for automotive automatic transmissions by comparing their structural characteristics.
A six-link epicyclic gear train is depicted in the following functional diagram. Each link is represented by a double-bicolor graph. The numbers on the graph represent the corresponding links. Each link has multiple joints. This makes it possible for a user to generate different configurations for each EGT. The numbers on the different graphs have different meanings, and the same applies to the double-bicolor figure.
In the next chapter of this article, we discuss the synthesis of epicyclic gear trains for automotive automatic transaxles. SAE International is an international organization of engineers and technical experts with core competencies in aerospace and automotive. Its charitable arm, the SAE Foundation, supports many programs and initiatives. These include the Collegiate Design Series and A World In Motion(r) and the SAE Foundation’s A World in Motion(r) award.
Applications
The epicyclic gear system is a type of planetary gear train. It can achieve a great speed reduction in a small space. In cars, epicyclic gear trains are often used for the automatic transmission. These gear trains are also useful in hoists and pulley blocks. They have many applications in both mechanical and electrical engineering. They can be used for high-speed transmission and require less space than other types of gear trains.
The advantages of an epicyclic gear train include its compact structure, low weight, and high power density. However, they are not without disadvantages. Gear losses in epicyclic gear trains are a result of friction between gear tooth surfaces, churning of lubricating oil, and the friction between shaft support bearings and sprockets. This loss of power is called latent power, and previous research has demonstrated that this loss is tremendous.
The epicyclic gear train is commonly used for high-speed transmissions, but it also has a small footprint and is suitable for a variety of applications. It is used as differential gears in speed frames, to drive bobbins, and for the Roper positive let-off in looms. In addition, it is easy to fabricate, making it an excellent choice for a variety of industrial settings.
Another example of an epicyclic gear train is the planetary gear train. It consists of two gears with a ring in the middle and the sun gear in the outer ring. Each gear is mounted so that its center rotates around the ring of the other gear. The planet gear and sun gear are designed so that their pitch circles do not slip and are in sync. The planet gear has a point on the pitch circle that traces the epicycloid curve.
This gear system also offers a lower MTTR than other types of planetary gears. The main disadvantage of these gear sets is the large number of bearings they need to run. Moreover, planetary gears are more maintenance-intensive than parallel shaft gears. This makes them more difficult to monitor and repair. The MTTR is also lower compared to parallel shaft gears. They can also be a little off on their axis, causing them to misalign or lose their efficiency.
Another example of an epicyclic gear train is the differential gear box of an automobile. These gears are used in wrist watches, lathe machines, and automotives to transmit power. In addition, they are used in many other applications, including in aircrafts. They are quiet and durable, making them an excellent choice for many applications. They are used in transmission, textile machines, and even aerospace. A pitch point is the path between two teeth in a gear set. The axial pitch of one gear can be increased by increasing its base circle.
An epicyclic gear is also known as an involute gear. The number of teeth in each gear determines its rate of rotation. A 24-tooth sun gear produces an N-tooth planet gear with a ratio of 3/2. A 24-tooth sun gear equals a -3/2 planet gear ratio. Consequently, the epicyclic gear system provides high torque for driving wheels. However, this gear train is not widely used in vehicles.
Cost
The cost of epicyclic gearing is lower when they are tooled rather than manufactured on a normal N/C milling machine. The epicyclic carriers should be manufactured in a casting and tooled using a single-purpose machine that has multiple cutters to cut the material simultaneously. This approach is widely used for industrial applications and is particularly useful in the automotive sector. The benefits of a well-made epicyclic gear transmission are numerous.
An example of this is the planetary arrangement where the planets orbit the sun while rotating on its shaft. The resulting speed of each gear depends on the number of teeth and the speed of the carrier. Epicyclic gears can be tricky to calculate relative speeds, as they must figure out the relative speed of the sun and the planet. The fixed sun is not at zero RPM at mesh, so the relative speed must be calculated.
In order to determine the mesh power transmission, epicyclic gears must be designed to be able to “float.” If the tangential load is too low, there will be less load sharing. An epicyclic gear must be able to allow “float.” It should also allow for some tangential load and pitch-line velocities. The higher these factors, the more efficient the gear set will be.
An epicyclic gear train consists of two or more spur gears placed circumferentially. These gears are arranged so that the planet gear rolls inside the pitch circle of the fixed outer gear ring. This curve is called a hypocycloid. An epicyclic gear train with a planet engaging a sun gear is called a planetary gear train. The sun gear is fixed, while the planet gear is driven.
An epicyclic gear train contains several meshes. Each gear has a different number of meshes, which translates into RPM. The epicyclic gear can increase the load application frequency by translating input torque into the meshes. The epicyclic gear train consists of 3 gears, the sun, planet, and ring. The sun gear is the center gear, while the planets orbit the sun. The ring gear has several teeth, which increases the gear speed.
Another type of epicyclic gear is the planetary gearbox. This gear box has multiple toothed wheels rotating around a central shaft. Its low-profile design makes it a popular choice for space-constrained applications. This gearbox type is used in automatic transmissions. In addition, it is used for many industrial uses involving electric gear motors. The type of gearbox you use will depend on the speed and torque of the input and output shafts.
in Edmonton Canada sales price shop near me near me shop factory supplier 12V 24V 36V 48V DC Brushed Worm Gear Motor with Factory Price manufacturer best Cost Custom Cheap wholesaler
Far more importantly, we make special elements in accordance to supplied drawings/samples and warmly welcome OEM inquiries. we offer you one-cease solution for the obtain of mechanical electrical power transmission products in China. We have exported our products to Korea, Turkey, Bulgaria, Romania, Russia, Italy, Norway, the Usa, Canada, etc. 12V 24V 36V 48V DC Brushed Worm EPT EPT with Manufacturing unit Cost
PG36M555 Series
voltage: 3VDC 6VDC 9VDC 12VDC 24VDC
Speed selection: 3000-9500rpm
EPTT: three.3-13w
Typical purposes: EPT air-conditioning valve, Amusement equipment, Coin
Refund products, Grill, Oven, Peristaltic pumps, ATM bank
EPTT system, Robot, Medical gear, Place of work
EPT, EPTT EPTs, EPTT actuator.
Excess weight: 320~400g/PCS(approx)
EPTT details: CTN dimensions: 32X28XH26cm 40PCS/CTN G. W. 16Kgs
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EPTT Introduction
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a specialized provider of a total range of chains, sprockets, gears, gear racks, V-belts, couplings and reducers. The merchandise properly shows environmental safety and energy conserving. Hangzhou EPG Co.,Ltd. , was established in November, 1997. With its 5 wholly owned subsidiaries.
Q:What`s the MOQ of your goods?
A:one set,we can also deal with the sample order. and the massive-quantity.
Q:How could i know if the merchandise suited for my EPTT?
A:Our revenue will contact with you to make confident the particular dimensions,data and other EPTTant particulars of your aimed merchandise.We make positive all the goods match for your EPTT.
Q:I want to locate a new supplier for items,can you?
A:Confident,we can provide the EPTT day services for your consulting,we aim at being your most EPTTant provider.
Q:What`s the payment terms of the order?
A:As your necessity,we can accept several kinds of payment phrases.
in Cotonou Benin sales price shop near me near me shop factory supplier Helical Gear Gear Shaft Gear Ring Used for Forklift manufacturer best Cost Custom Cheap wholesaler
Our solution range also covers locking assemblies (clamping factors/locking system), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, common joint, rod finishes and yokes. Far more importantly, we make special elements in accordance to equipped drawings/samples and warmly welcome OEM inquiries. Wonderful consideration has been compensated on environmental security and vitality preserving. EPTcal EPT/EPT shaft/EPT ring used for forklift
This set of EPTs is only a single part of the forklift,customed in accordance to custom’s drawing.
If you have a lot more other particulars, welcome to chat with us.
one. Description
No. | Merchandise | Description |
1 | Identify | EPTcal EPT |
two | Dimension | EPT can be EPT. |
three | Manufacture StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd | five-8 Quality ISO1328-1997. |
four | EPT | forty five#Metal,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc |
5 | Creation Approach | The principal approach is EPT Hobbing, EPT Shaping and EPT EPT, Selecting production process in accordance to the diverse items. |
6 | Heat Remedy | Carburizing and quenching ,EPT-frequency quenching,Nitriding, Hardening and tempering, Deciding on heat treatment according to the diverse components. |
7 | Testing EPT | Rockwell hardness tester 500RA, EPTT mesh instrument EPTT-200B amp 3102,EPT measurement cEPTTr instrument CNC3906T and other EPT precision detection equipments |
eight | Certification | GB/T19001-2016/ISO9001:2015 |
9 | Usage | Utilised in printing EPTT, cleaning EPTT, medical products, XiHu (West EPT) Dis.Hu (West EPT) Dis.den EPTT, construction EPTT, electric powered vehicle, valve, forklift, transportation tools and a variety of EPT EPTTs.and many others |
ten | Bundle | According to customer’s ask for |
No. | Item | Description |
one | Name | StraigEPTT teeth-EPT Shaft |
2 | Measurement | EPT can be EPT. |
3 | Manufacture StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd | five-eight Grade ISO1328-1997. |
4 | EPT | forty five#Metal,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc |
five | Manufacturing Procedure | The main process is EPT Hobbing and EPT EPT, Choosing manufacturing method according to the distinct products. |
6 | Warmth Treatment | Carburizing and quenching ,EPT-frequency quenching,Nitriding, Hardening and tempering, Deciding on warmth treatment in accordance to the diverse resources. |
7 | Screening EPT | Rockwell hardness tester 500RA, EPTT mesh instrument EPTT-200B amp 3102,EPT measurement cEPTTr instrument CNC3906T and other EPT precision detection equipments |
eight | Certification | GB/T19001-2016/ISO9001:2015 |
9 | Utilization | Utilised in printing EPTT, cleansing EPTT, health care equipment, XiHu (West EPT) Dis.Hu (West EPT) Dis.den EPTT, construction EPTT, electric vehicle, valve, forklift, transportation gear and numerous EPT EPTTs.etc |
ten | Deal | According to customer’s request |
No. | Merchandise | Description |
one | Title | Interior EPT Ring |
two | Dimension | EPT can be EPT. |
3 | EPT | 45#Metal,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.and many others |
four | Manufacturing Process | The primary method is EPT shaping. |
5 | Heat Treatment method | Carburizing and quenching ,EPT-frequency quenching,Nitriding, Hardening and tempering, Picking warmth therapy according to the different resources. |
6 | Testing EPT | Rockwell hardness tester 500RA, EPTT mesh instrument EPTT-200B amp 3102,EPT measurement cEPTTr instrument CNC3906T and other EPT precision detection equipments |
7 | Certification | GB/T19001-2016/ISO9001:2015 |
8 | Usage | Used in printing EPTT, cleansing EPTT, healthcare gear, XiHu (West EPT) Dis.Hu (West EPT) Dis.den EPTT, construction EPTT, electrical automobile, valve, forklift, transportation products and various EPT EPTTs.and so on |
nine | Package deal | According to customer’s request |
2. Images
three. OrEPTTprocess
a. Consumer sends us the drawing or sample, If only sample, our company provide the CAD drawing.
b. Our business supplies the processing method and quotation.
c. Our company provides the sample right after customer verified processing method and quotation.
d. Consumer locations the orEPTTafter verify the sample.
e. Buyer pay 50% deposit
f. EPTtity generation.
g. Shell out the equilibrium soon after the acceptance and confirmation.
h. Supply.