Tag Archives: gear supplier

China supplier Wgc Drum Gear Elastic Coupling Industrial Transmission Good Quality Curved Teeth Drum Shape Gear Coupling gear coupling

Product Description

WGC drum gear coupling elastic coupling

Description:
WGC type vertically installed drum-shaped gear coupling is suitable forconnecting 2 vertically installed coaxial transmission shaft systems.Transmission of nominaltorque N·m.In order to enhance the lubrication and sealing effect, reduce the numberof parts, and improve the reliability of operation, it is particularlyrecommended to select the sealing end cover and the internal gear ringas an integral structure.
 

Product paramter:
Length: 122~545mm
Outside diameter: 122~410 mm
Bore:12~260mm
Application:Servo, progressive motor, universal motor connection. 

Packing & Delivery:
Inner Packing: PP bag with carton;
Outer Packing: Wooden case;
Shipment: 20-30 days CHINAMFG receiving the deposit.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

flange coupling

Comparing Performance of Gear Couplings with Other Types of Couplings

Gear couplings offer several advantages and unique features compared to other types of couplings, which contribute to their overall performance:

  • High Torque Capacity: Gear couplings have a high torque capacity, making them suitable for heavy-duty and high-power applications. They can transmit torque efficiently without compromising the integrity of the coupling.
  • Misalignment Tolerance: Gear couplings can accommodate a certain degree of misalignment, including angular, parallel, and axial misalignment, providing flexibility in various mechanical systems.
  • Compact Design: Gear couplings have a compact design, allowing them to fit into tight spaces while transmitting substantial power.
  • Durable and Long-lasting: Gear couplings are known for their durability and long service life, even in demanding operating conditions. Proper maintenance and lubrication can extend their lifespan further.
  • High-Speed Capability: Gear couplings are suitable for high-speed applications, making them ideal for use in various industrial machinery.
  • Low Maintenance: Once installed correctly and provided with adequate maintenance, gear couplings are relatively low maintenance compared to other couplings.
  • Wide Range of Sizes: Gear couplings are available in various sizes, allowing users to select the appropriate coupling for their specific application.

However, gear couplings may have some limitations. For instance, they are not entirely backlash-free, meaning they may exhibit a small amount of rotational play between the gears. In some cases, this can lead to vibration or noise in the system. Additionally, gear couplings may not be suitable for applications with extreme misalignment or in environments with high levels of shock or impact loads.

When choosing a coupling, it is essential to consider the specific requirements of the application and weigh the advantages and disadvantages of gear couplings against other types of couplings, such as elastomeric, grid, or disc couplings. Each type of coupling has its strengths and weaknesses, and the best choice depends on the unique needs of the mechanical system.

China supplier Wgc Drum Gear Elastic Coupling Industrial Transmission Good Quality Curved Teeth Drum Shape Gear Coupling  gear couplingChina supplier Wgc Drum Gear Elastic Coupling Industrial Transmission Good Quality Curved Teeth Drum Shape Gear Coupling  gear coupling
editor by CX 2024-03-10

China supplier Coupling Travel Device Planetary Gear Coupling Excavator Parts for Dx300LC-5 gear coupling

Product Description

Coupling Travel Device Planetary Gear Coupling  Excavator Parts For DX300LC-5 
 

Basic information:

 

Model DX300LC-5
Used on Excavator,Air Compressor, Marine
Packaging Details Netural Package
Structure H/A/bowex/Gear
Part Name Gear Coupling
MOQ No Limited
Supply Ability 3000 PCS Per Week
Processing Forgine

Why choose us:
    
Quality Controll
Competitive price
OEM Service
Experience more than 20 years’ experience
Wholesaler We supply a wide range of spare parts for excavators
 
 
Main products:
 
Seal Series:
arm cylinder seal kit, Boom cylinder seal kit, Bucket cylinder seal kit, main pump seal kit, travel motor seal kit, 
swing motor seal kit, control valve seal kit, center joint seal kit, track adjust seal kit, bushings,
floating seals, o-ring box, pusher, etc.
 
Engine parts:
cylinder heads, cylinder blocks, crankshafts, camshafts, connecting rods, water pumps, turbo chargers,
engine assys, fan blades, main bearing and connecting rod bearings, pistons, piston rings, liner kits, etc.
 
Hydraulic parts:
hydraulic cylinder assembly, gear pump assembly, hydraulic pump assembly, travel motor assembly, final drive assembly, swing motor assembly,
main valve assembly, service valves, gasket kits, etc.
 
Electric Parts:
solenoid valves, water sensors, pressure sensors, throttle motors, stop solenoid, controllers, monitors, etc.
 
Other Parts:
seal kits, bushings, floating seals, o-ring box, pushers, couplings, engine cushions, bearings, gears, fuel filter
oil filter, air filter, track link assy, front idler, carrier roller, hydraulic oil cooler, water tank, track link assy, etc.

 

Product show as below:

  About us:

specialized in:

couplings, rubber mounts, gera parts, hydraulic seals and seal kits for hydraulic hammers, rock breakers, hydraulic excavators,wheel loaders, and JCB badkhoe loaders.

 

And, Our company also supply:

Engine parts, hydraulic piston pump and hydraulic travel motor, Swing motor assembly and hydraulic component parts, electric parts, etc. Hydraulic hammer breaker parts with piston, cylinder, chisel, through bolt, side bolt, top bush, front head bushing,accumlator, valve, etc.

We always try our best for all our customers and make it better and better. Welcome!

FAQ

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

flange coupling

Can Gear Couplings Accommodate High Torque and High-Speed Applications?

Yes, gear couplings are well-suited for high torque and high-speed applications in various industries. They are designed to transmit large amounts of torque efficiently while providing torsional rigidity and compensating for misalignment between shafts. The robust construction and unique toothed gear design of gear couplings allow them to handle heavy-duty and demanding operating conditions.

The key factors that enable gear couplings to accommodate high torque and high-speed applications are:

  • Sturdy Construction: Gear couplings are typically made from high-quality materials such as steel or alloy, ensuring strength, durability, and the ability to withstand substantial torque loads without failure.
  • High Torque Capacity: The toothed gear design of gear couplings allows for a large surface area of contact between the teeth, distributing torque evenly and effectively. This design significantly enhances the coupling’s torque-carrying capacity.
  • Torsional Rigidity: Gear couplings offer excellent torsional rigidity, meaning they can resist angular deflection and maintain accurate torque transmission even under heavy loads and at high speeds.
  • High-Speed Balancing: Gear couplings are precisely balanced during manufacturing to minimize vibration and prevent harmful effects on connected equipment, even when operating at high speeds.
  • Misalignment Compensation: Gear couplings can accommodate both angular and parallel misalignment between shafts, which is common in high-speed applications where thermal expansion and dynamic forces come into play.
  • Lubrication: Proper lubrication is crucial for reducing friction and wear in gear couplings, especially in high-speed applications where heat generation is higher. Lubrication also helps dissipate heat and ensures smooth operation.

Due to their ability to handle high torque and high speeds, gear couplings are commonly used in various industries, including steel, mining, power generation, paper mills, and more. However, it is essential to select the right size and type of gear coupling based on the specific application requirements and operating conditions to ensure optimal performance and reliability.

China supplier Coupling Travel Device Planetary Gear Coupling Excavator Parts for Dx300LC-5  gear couplingChina supplier Coupling Travel Device Planetary Gear Coupling Excavator Parts for Dx300LC-5  gear coupling
editor by CX 2024-03-09

China supplier in Stock 26m65made China P350 Gear Hidraulic CHINAMFG Hydraulic Pump Coupling gear coupling

Product Description

HangZhou Haozheng Hydraulic Machinery Equipment Co., Ltd.

HangZhou Haozheng Hydraulic Machinery Equipment Co., Ltd. is a manufacturer that started researching, developing, manufacturing and selling hydraulic pumps earlier in China. The main hydraulic products include A10VSO\PVH\PAVC\A11VO\A4VSO\PV\PVXS and other series of plunger pumps and hydraulic spare parts, which are exported to Canada, the United States, Mexico, Brazil, Norway, Italy, France, the United Kingdom, Russia, South Africa, Kenya, Saudi Arabia and others. It is widely used in steel mills, power plants, engineering machinery, mining machinery, industrial equipment, metallurgical machinery, injection molding, oil drilling, ports and ships and other fields.
product-group/nMBGJqeDbgVC/Parker-Piston-Pump-catalog-1.html

product-group/ZeNaotCEAgVi/Rexroth-Piston-Pump-catalog-1.html

product-group/jeJAcxmvuIfG/Vikcers-Piston-Pump-catalog-1.html

product-group/BqFfjLEznPVk/Hydraulic-pump-parts-catalog-1.html

Product Description

 

Mode Control displacement cm³/rev Flow L/min Bar Rpm Power/kw Cm Kg
pv16 Here is 1 of 2 versions:
Standard Pressure Control F*S
Remote Pressure FRC
Remote pressure FR1 (with NG6 interface)

Load sensing FFC
Load sensing FF1 (with NG6 interface)
Dual valve load sensing FT1 (with NG6 interface)

Power Control: Remote Pressure*L*/Load Sensing*C*

16 24 350-420bar 3000 15.5 51x40x27 19
pv20 20 30 19.5
pv23 23 34.5 22.5
pv32 32 48 2800 31 30
pv40 40 60 39
pv46 46 69 45
pv63 63 94.5 2800 61.5 60
pv80 80 120 2500 78
pv92 92 138 2300 89.5
pv140 140 210 2400 136 90
pv180 180 270 2200 175 90
pv270 270 405 1800 263 172

Our Products

We provide various models of axial variable displacement piston pumps and accessories, including the CHINAMFG brand’s A11VO, A10VSO, A11VO, the Vikers brand’s PVH, PVXS, PVB, PVM, and the CHINAMFG brand’s PAVC, PVP, PV. We also offer the Cate tractor modified version PVH 6E-3136 series. Therefore, hydraulic pumps can be customized according to displacement, control method, flange port, etc.

 

 

 

Company Profile

 

 

 

FAQ

1.What’s the application for pump?

Construction equipment Steel factory or Power plant Industrial equipment Related hydraulic system

2.What about the MOQ?

MOQ:1pcs.

3.Are you manufacturer?  And what’s the delivery time?

Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 1-3 days will be finished and sent to customer in time.

4.Which payment methods are accepted?

We usually accept T/T,L/C,Western union,Trade assurance,VISA Card.

5.How about the inspection and Guarantee of products?

We promise: all products are tested before ship, to confirm it will be working and  in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn’t work due to quality issue in the period, we will send spares to repair for free. Accordingly, the pump will work last at least 18 months.

6 What about your after-sale service?

If there is any question in use, please talk with your sales manager at any time, so we will know your problems are and help to solve.

We can provide ODM and OEM service

Production capacity:

Product Line Name Production Line Capacity Actual Units Produced(Previous Year)
A10VSO Series Piston Pump,HG Series Gear Pump,PAVC Series Piston Pump,PV Series Piston Pump,PVH Series Piston Pump 2  

Export Market Distribution:

Market   Total Revenue (%)
North America   6
South America   4
Eastern Europe   8
Southeast Asia   2
Africa   3
Oceania   2
Mid East   2
Eastern Asia   1
Western Europe   3
Central America   2
Northern Europe   2
Southern Europe   3
South Asia   2
Domestic Market   60

Production Machinery:

Machine Name Brand & Model No. Quantity Number of Year(s) Used Condition
CNC Machining Center Confidential 8 2 acceptable
CNC Lathe Confidential 4 2 acceptable
Surface Grinder Confidential 1 2 acceptable
Cylindrical Grinder Confidential 1 2 acceptable
Hydraulic Gear Drawing Machine Confidential 1 2 acceptable
Horizontal Honing Machine Confidential 1 2 acceptable
Ordinary Lathe Confidential 1 2 acceptable
Pressure Washer Confidential 1 2 acceptable
Milling Machine Confidential 1 2 acceptable

Testing Machinery:

Machine Name Brand & Model No. Quantity Number of Year(s) Used Condition
Hydraulic Test Bench Confidential 1 1 acceptable

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

flange coupling

Advantages of Using Gear Couplings in Mechanical Systems

Gear couplings offer several advantages that make them a popular choice for connecting shafts in mechanical systems. Some of the key advantages include:

  • High Torque Capacity: Gear couplings are designed to handle high torque loads, making them suitable for heavy-duty applications that require efficient power transmission.
  • Misalignment Compensation: One of the significant advantages of gear couplings is their ability to accommodate various types of misalignment between the connected shafts, including angular, parallel, and axial misalignments. This flexibility helps reduce stress on the connected equipment and improves overall system performance.
  • Shock and Vibration Dampening: The meshing of the gear teeth in a gear coupling provides inherent shock and vibration dampening capabilities. This feature helps protect the connected components from sudden impact loads and reduces wear and tear.
  • Compact Design: Gear couplings have a compact design, which allows for easy installation even in tight spaces or limited clearance applications.
  • High Reliability: Due to their robust construction and excellent torque transmission capabilities, gear couplings are known for their reliability and durability, ensuring long service life in demanding conditions.
  • Easy Maintenance: Gear couplings are relatively easy to maintain. Regular inspection and proper lubrication help ensure smooth operation and extend the coupling’s life span.
  • Wide Range of Sizes and Configurations: Gear couplings are available in various sizes and configurations, making it possible to find a suitable coupling for a wide range of applications.
  • Suitable for High-Speed Applications: Gear couplings can be designed to handle high rotational speeds, making them suitable for applications where high-speed shaft connections are required.
  • Temperature and Environment Tolerance: Gear couplings are often made from materials that can withstand high temperatures and harsh environmental conditions, making them suitable for use in challenging industrial settings.

Overall, gear couplings provide a reliable and efficient means of transmitting power between rotating shafts, particularly in heavy-duty and high-torque applications. Their ability to accommodate misalignment and dampen vibrations helps protect connected equipment and contributes to the smooth operation of mechanical systems.

China supplier in Stock 26m65made China P350 Gear Hidraulic CHINAMFG Hydraulic Pump Coupling  gear couplingChina supplier in Stock 26m65made China P350 Gear Hidraulic CHINAMFG Hydraulic Pump Coupling  gear coupling
editor by CX 2024-01-09

China supplier Giicl Gear Coupling, Gear Coupling for Motor gear coupling

Product Description

Product Description

Gear Coupling is used to join 2 rotating shafts for efficient transmission of mechanical power.
Although the shafts are accurately aligned at the time of installation, it is likely that during the operation the alignment may get disturbed due to setting of foundation, thermal expansion, shaft deflection, wearing out of other parts, improper maintenance and many more reasons. Due to this unavoidable misalignment occurring during the operation a gear coulping provides a better solution to compensate or minimise the effect of misalignment.
The gear Couplings are therefore idealy suited for wide range of application in the entire field of drive technology.
Heavy-duty made and tailored disign is our core competitiveness and we have been committed to providing technical support and solutions to customers.

Detailed Photos

 

flange coupling

What Is a Gear Coupling and How Does It Work?

A gear coupling is a type of mechanical coupling that connects two shafts together to transmit torque and rotational motion between them. It consists of two gear-like hubs with external teeth that mesh together and transmit torque via the engagement of the teeth. The gear teeth on the hubs allow for high torque transmission and provide flexibility to accommodate misalignments between the shafts.

The working principle of a gear coupling can be summarized as follows:

1. Gear Hubs: A gear coupling consists of two hubs, each attached to the respective shafts that need to be connected. The hubs have external gear teeth that mesh together when the coupling is assembled.

2. Gear Teeth Engagement: When the two gear hubs are brought together during installation, the gear teeth on one hub mesh with the corresponding teeth on the other hub. This meshing creates a strong mechanical connection between the two shafts.

3. Torque Transmission: As the connected shafts rotate, the gear teeth engage and transmit torque from one shaft to the other. The gear coupling can handle high torque loads, making it suitable for heavy-duty applications.

4. Misalignment Compensation: One of the key advantages of a gear coupling is its ability to accommodate various types of misalignment, including angular, parallel, and axial misalignments between the connected shafts. This misalignment compensation helps reduce stress on the connected equipment and prevents premature wear.

5. Lubrication: Gear couplings may require lubrication to reduce friction between the gear teeth and ensure smooth operation. Proper lubrication helps improve the efficiency and longevity of the coupling.

Gear couplings are commonly used in various industrial applications, such as power generation, steel mills, mining, and heavy machinery. They offer high torque capacity, excellent misalignment accommodation, and reliability, making them a preferred choice for transmitting power in demanding environments.

China supplier Giicl Gear Coupling, Gear Coupling for Motor  gear couplingChina supplier Giicl Gear Coupling, Gear Coupling for Motor  gear coupling
editor by CX 2023-11-16

China supplier Customized High Quality Nylon Sleeve Flexible Gear Shaft Coupling for Hydraulic Pump Coupling gear coupling

Product Description

Customized high quality Nylon Sleeve Flexible gear shaft coupling for hydraulic pump coupling
 

Product Description

 

1. Completely interchangeable with the original

2. Suitable for various mechanical engineering and hydraulic fields

3. Nylon and steel material match, maintenance-free

4. Can compensate axial, radial, and angular installation deviation

 

 

Product Parameters

 

SIZE MOLD TOOTH TORQUE
(H.)
SPEED
(r/min)
MAIN SIZE
SHAFT DIA
(d1, d2)
SHAFT LENGTH
(L1,L2)
L D H D1 D2 E
NL2 1.5/1 28/42 100 6000 9-22 20-45 CUSTOMIZED 55 40 36 4
NL3 1.5/1 34/25 160 6000 9-28 20-60 66 41 38-50 4
NL4 1.5/2 45/32 250 6000 12-38 25-80 84 47 50-60 4
NL5 2 38/36 315 5000 15-42 30-110 93 50 60-67 4
NL6 2/2.5 40/32 400 5000 16-48 40-110 100 51 60-70 4
NL7 2.5/2 36/45 630 3600 16-55 45-110 115 56 70-82 4
NL8 2.5/3 36/45 1250 3600 20-65 50-140 140 70 85-95 4
NL9 3 45/46 2000 2000 20-80 60-170 175 91 120 6
NL10 4 44 3150 1800 38-100 70-210 220 105 157 8

 

Related Products

 

Company Profile

 

FAQ

Q: Can you make the coupling with customization?

A: Yes, we can customize per your request.

Q: Do you provide samples?
A: Yes. The sample is available for testing.

Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.

Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company has a design and development team, and we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, sea, or by train.

Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.

Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.

flange coupling

How Does a Gear Coupling Handle Angular, Parallel, and Axial Misalignment?

Gear couplings are designed to handle various types of misalignment, including angular, parallel, and axial misalignment. Here’s how they handle each type:

  • Angular Misalignment: Angular misalignment occurs when the two connected shafts are not collinear and form an angle with each other. Gear couplings can accommodate angular misalignment due to the flexibility of their gear teeth. The gear teeth allow a slight angular movement between the shafts without causing significant stress on the coupling.
  • Parallel Misalignment: Parallel misalignment occurs when the two connected shafts are offset along their axis but remain parallel to each other. Gear couplings can handle parallel misalignment to some extent due to the slight axial movement allowed by the gear teeth. However, for larger parallel misalignments, special gear couplings with spacer elements or other features may be required.
  • Axial Misalignment: Axial misalignment occurs when the two connected shafts are not in the same axial plane and have an offset along their length. Gear couplings can handle a certain degree of axial misalignment because the gear teeth can accommodate small axial movements without causing damage to the coupling or connected equipment.

The ability of gear couplings to handle misalignment is one of their key advantages over other types of couplings. The gear teeth act as flexible elements that can compensate for minor misalignments, reducing the stress and wear on the coupling and the connected equipment. However, it is essential to ensure that the misalignment remains within the allowable limits specified by the coupling manufacturer to maintain optimal performance and reliability.

China supplier Customized High Quality Nylon Sleeve Flexible Gear Shaft Coupling for Hydraulic Pump Coupling  gear couplingChina supplier Customized High Quality Nylon Sleeve Flexible Gear Shaft Coupling for Hydraulic Pump Coupling  gear coupling
editor by CX 2023-10-12

China supplier Motor Coupling Reducer Couples Necklace Pair Bathing Suit Bracelet Stainless Magnetic Conduit Hydraulic Matching Outfit Gear Coupling Quick Release Flexible gear coupling

Product Description

       Motor coupling reducer couples necklace pair bathing suit bracelet stainless               magnetic conduit hydraulic matching outfit gear coupling quick release flexible

Application of Reducer Coupling

A reducer coupling is a pipe fitting that is used to connect 2 pipes of different sizes. It is a type of adapter that allows for a smooth transition between the 2 pipes. Reducer couplings are available in a variety of sizes and materials, and they can be used in a variety of applications.

Some of the most common applications for reducer couplings include:

  • Connecting pipes of different sizes: Reducer couplings are used to connect pipes of different sizes, such as when you need to connect a smaller pipe to a larger pipe. This is a common application in plumbing, HVAC, and other types of construction.
  • Changing the direction of a pipe: Reducer couplings can also be used to change the direction of a pipe. This is a common application in plumbing, as it allows you to route pipes in a way that is both efficient and aesthetically pleasing.
  • Repairing a damaged pipe: Reducer couplings can also be used to repair a damaged pipe. This is a common application in plumbing, as it allows you to repair a pipe without having to replace the entire pipe.

Reducer couplings are a versatile and useful tool that can be used in a variety of applications. They are an easy and affordable way to connect pipes of different sizes, change the direction of a pipe, or repair a damaged pipe.

Here are some additional tips for using reducer couplings:

  • Make sure that the reducer coupling is the correct size for the pipes that you are connecting.
  • Use a pipe joint compound to seal the reducer coupling.
  • Tighten the reducer couplings by hand, and then use a wrench to tighten them further.
  • Do not overtighten the reducer couplings, as this can damage the pipes.

By following these tips, you can safely and effectively use reducer couplings to connect pipes of different sizes.

 

flange coupling

What Industries Commonly Use Gear Couplings for Power Transmission?

Gear couplings are widely used in various industries for power transmission due to their ability to transmit high torque loads and accommodate misalignments. Some of the industries that commonly utilize gear couplings include:

  • Steel Industry: Gear couplings are extensively used in the steel industry for connecting heavy-duty equipment like rolling mills, continuous casting machines, and other steel processing machinery.
  • Mining and Quarrying: In mining and quarrying applications, gear couplings are employed to transmit power in conveyor systems, crushers, and heavy excavating machinery.
  • Pulp and Paper: The pulp and paper industry uses gear couplings in machines like paper mills, pulp refiners, and stock preparation equipment.
  • Marine: Gear couplings are utilized in marine propulsion systems, providing a reliable connection between the engine and the propeller shafts.
  • Oil and Gas: Gear couplings find use in the oil and gas industry for connecting pumps, compressors, and other equipment used in upstream and downstream operations.
  • Power Generation: Gear couplings are employed in power plants to connect generators, turbines, and other rotating equipment.
  • Automotive: Gear couplings are used in automotive applications, particularly in heavy-duty vehicles and machinery like off-road vehicles, construction equipment, and agricultural machinery.
  • Chemical and Petrochemical: In chemical processing plants, gear couplings are employed in agitators, mixers, and various equipment where power transmission is crucial.
  • Cement and Aggregate: Gear couplings are used in cement plants and aggregate processing equipment for power transmission in crushers, kilns, and conveyors.

These are just a few examples, and gear couplings can be found in various other industries where reliable power transmission is essential. Their robust design and ability to withstand harsh operating conditions make them a popular choice for heavy-duty applications across different sectors.

China supplier Motor Coupling Reducer Couples Necklace Pair Bathing Suit Bracelet Stainless Magnetic Conduit Hydraulic Matching Outfit Gear Coupling Quick Release Flexible  gear couplingChina supplier Motor Coupling Reducer Couples Necklace Pair Bathing Suit Bracelet Stainless Magnetic Conduit Hydraulic Matching Outfit Gear Coupling Quick Release Flexible  gear coupling
editor by CX 2023-09-12

China supplier Gear Rubber Coupling Connector Excavator Engine Parts Solar 210W-V Solar 015 gear coupling

Product Description

Gear Rubber Coupling Connector Excavator Engine Parts SOLAR 210W-V SOLAR 015
 

Basic information:
 

Performace Power Transmission
Suitable Excavator Engine Drive
Feature Excellent in resistance to heat, low temperature and oil
Performance Excellent in absorbing vibrations and shocks
Application Hyd.Pump shaft to Engine Flywheel
Place of Origin HangZhou,China(Mainland)
Standard Global Standards
Name Excavator hydraulic pump coupling

Why choose us:
    
Quality Controll
Competitive price
OEM Service
Experience more than 20 years’ experience
Wholesaler We supply a wide range of spare parts for excavators
 
 
Main products:
 
Seal Series:
arm cylinder seal kit, Boom cylinder seal kit, Bucket cylinder seal kit, main pump seal kit, travel motor seal kit, 
swing motor seal kit, control valve seal kit, center joint seal kit, track adjust seal kit, bushings,
floating seals, o-ring box, pusher, etc.
 
Engine parts:
cylinder heads, cylinder blocks, crankshafts, camshafts, connecting rods, water pumps, turbo chargers,
engine assys, fan blades, main bearing and connecting rod bearings, pistons, piston rings, liner kits, etc.
 
Hydraulic parts:
hydraulic cylinder assembly, gear pump assembly, hydraulic pump assembly, travel motor assembly, final drive assembly, swing motor assembly,
main valve assembly, service valves, gasket kits, etc.
 
Electric Parts:
solenoid valves, water sensors, pressure sensors, throttle motors, stop solenoid, controllers, monitors, etc.
 
Other Parts:
seal kits, bushings, floating seals, o-ring box, pushers, couplings, engine cushions, bearings, gears, fuel filter
oil filter, air filter, track link assy, front idler, carrier roller, hydraulic oil cooler, water tank, track link assy, etc.

 

Product show as below:

 About us:

specialized in:

couplings, rubber mounts, gera parts, hydraulic seals and seal kits for hydraulic hammers, rock breakers, hydraulic excavators,wheel loaders, and JCB badkhoe loaders.

 

And, Our company also supply:

Engine parts, hydraulic piston pump and hydraulic travel motor, Swing motor assembly and hydraulic component parts, electric parts, etc. Hydraulic hammer breaker parts with piston, cylinder, chisel, through bolt, side bolt, top bush, front head bushing,accumlator, valve, etc.

We always try our best for all our customers and make it better and better. Welcome!

FAQ

 

flange coupling

Limitations and Disadvantages of Using Gear Couplings

While gear couplings offer many advantages, they also have some limitations and disadvantages that should be considered when selecting coupling solutions for specific applications:

  • Cost: Gear couplings can be more expensive compared to other types of couplings, especially when precision machining or specialized materials are required. The initial investment might be higher, but the long-term benefits may outweigh the cost.
  • Size and Weight: Gear couplings are generally larger and heavier than some other coupling types. This can impact the overall size and weight of the machinery, which may be a concern in applications with limited space or weight restrictions.
  • Maintenance: Gear couplings require regular maintenance, including lubrication and periodic inspection to ensure proper functioning. Neglecting maintenance can lead to premature wear and failure.
  • Backlash: Like other gear mechanisms, gear couplings may have some inherent backlash due to the clearance between gear teeth. This slight play can affect precision applications where accurate motion transmission is critical.
  • Noise and Vibration: Gear couplings can generate more noise and vibration compared to flexible couplings, especially at higher speeds. This can be a concern in applications that require low-noise operation.
  • Misalignment Tolerance: While gear couplings can handle moderate misalignment, they may not be as forgiving as flexible couplings in accommodating significant shaft misalignment.

Despite these limitations, gear couplings remain a popular choice for many applications, particularly in heavy-duty industrial settings where they excel in transmitting high torque and handling demanding conditions. Proper selection, installation, and maintenance can help mitigate some of the disadvantages, making gear couplings a reliable choice for power transmission in various industries.

China supplier Gear Rubber Coupling Connector Excavator Engine Parts Solar 210W-V Solar 015  gear couplingChina supplier Gear Rubber Coupling Connector Excavator Engine Parts Solar 210W-V Solar 015  gear coupling
editor by CX 2023-09-06

China supplier Flange Cast Iron Coupling Steel Universal Joint Cardan Pump Rubber Motor Disc Curved Tooth Flex Rigid Drive Shaft Nm Yox Fluid Jaw Flexible Chain Gear Couplings gear coupling

Product Description

 Flange Cast Iron Coupling Steel Universal Joint Cardan Pump Rubber Motor Disc CZPT Flex Rigid Drive Shaft NM yox Fluid Jaw Flexible Chain Gear Couplings

Manufacturer of Couplings, Fluid Coupling, JAW Coupling, can interchange and replacement of lovejoy coupling and so on.

A coupling can interchange and replacement of lovejoy coupling is a device used to connect 2 shafts together at their ends for the purpose of transmitting power. The primary purpose of couplings is to join 2 pieces of rotating equipment while permitting some degree of misalignment or end movement or both. In a more general context, a coupling can also be a mechanical device that serves to connect the ends of adjacent parts or objects. Couplings do not normally allow disconnection of shafts during operation, however there are torque limiting couplings which can slip or disconnect when some torque limit is exceeded. Selection, installation and maintenance of couplings can lead to reduced maintenance time and maintenance cost.

 

Coupling is a jaw type coupling that works for a variety of light duty to heavy duty motors used in electric power transmission.

This is 1 of our safest types of products. The reason being that these couplings work even when the elastomer fails and there is no metal to metal contact.

They perform in well-standing oil, grease, moisture, sand, and dirt and nearly 850,000 bore combinations that can be customised as per the customer’s needs.

They are used in light-weight, medium, or heavy electrical motors and devices for power transmission through internal combustion.

Production workshop:
Company information:

flange coupling

What Industries Commonly Use Gear Couplings for Power Transmission?

Gear couplings are widely used in various industries for power transmission due to their ability to transmit high torque loads and accommodate misalignments. Some of the industries that commonly utilize gear couplings include:

  • Steel Industry: Gear couplings are extensively used in the steel industry for connecting heavy-duty equipment like rolling mills, continuous casting machines, and other steel processing machinery.
  • Mining and Quarrying: In mining and quarrying applications, gear couplings are employed to transmit power in conveyor systems, crushers, and heavy excavating machinery.
  • Pulp and Paper: The pulp and paper industry uses gear couplings in machines like paper mills, pulp refiners, and stock preparation equipment.
  • Marine: Gear couplings are utilized in marine propulsion systems, providing a reliable connection between the engine and the propeller shafts.
  • Oil and Gas: Gear couplings find use in the oil and gas industry for connecting pumps, compressors, and other equipment used in upstream and downstream operations.
  • Power Generation: Gear couplings are employed in power plants to connect generators, turbines, and other rotating equipment.
  • Automotive: Gear couplings are used in automotive applications, particularly in heavy-duty vehicles and machinery like off-road vehicles, construction equipment, and agricultural machinery.
  • Chemical and Petrochemical: In chemical processing plants, gear couplings are employed in agitators, mixers, and various equipment where power transmission is crucial.
  • Cement and Aggregate: Gear couplings are used in cement plants and aggregate processing equipment for power transmission in crushers, kilns, and conveyors.

These are just a few examples, and gear couplings can be found in various other industries where reliable power transmission is essential. Their robust design and ability to withstand harsh operating conditions make them a popular choice for heavy-duty applications across different sectors.

China supplier Flange Cast Iron Coupling Steel Universal Joint Cardan Pump Rubber Motor Disc Curved Tooth Flex Rigid Drive Shaft Nm Yox Fluid Jaw Flexible Chain Gear Couplings  gear couplingChina supplier Flange Cast Iron Coupling Steel Universal Joint Cardan Pump Rubber Motor Disc Curved Tooth Flex Rigid Drive Shaft Nm Yox Fluid Jaw Flexible Chain Gear Couplings  gear coupling
editor by CX 2023-08-31

China factory LOW NOISE HARMONIC DRIVE REDUCERHarmonic drive gearbox for Industry robotsHigh Precision Harmonic drive Gear Speed Reducer supplier

Warranty: 1 years
Applicable Industries: Other
Gearing Arrangement: Harmonic
Output Torque: 3.7-95N.M
Input Speed: 2000-8000r/min
Output Speed: 30-160r/min
reduction gear ratio: 50-120
Packaging Details: wooden crates

Principle of harmonic drive Principle of harmonic gear transmission Harmonic gear drive was invented by American inventor C.W.Musser in 1955. It is a new type of transmission mode which uses the elastic deformation of flexible working members to advance motion or power transmission. It breaks through the mode of mechanical transmission using rigid components. USES a flexible member to implement the mechanical drive to obtain a series of other transmission to meet the special function, as a result of the flexible member among deformation process is basically a symmetrical harmonics, so its name in addition to the former Soviet union called the drive waveform or flexible wheel drive transmission,Britain, Germany, Japan and other countries are called “harmonic drive”. Composition of harmonic gear drive Rigid gear: Rigid internal gear, usually 2 more teeth than a flexible gear, usually attached to the housing. Flexspline: A thin cup – shaped metallic elastic member with a gear on the outer ring of the opening that deforms as the wave generator rotates, usually in connection with the output shaft. Wave generator: composed of a circular CAM and a flexible bearing, usually connected with the input shaft flexible bearing inner ring is fixed on the CAM, the outer ring can be implemented by the ball elastic shape into an oval. Reduction principle of harmonic gear transmission The principle of harmonic gear reduction is to realize motion and power transmission by using the relative motion of the flexiblewheel, the rigid wheel and the wave generating ring, mainly the controllable elastic deformation of the flexible wheel. Wave generator within the oval CAM within the soft wheel rotation to make soft wheel deformation, the elliptical CAM wave generator factory shaft at both ends of the soft wheel tooth and wheel gear into the timeliness, short shaft at both ends of the soft wheel tooth and just off the wheel gear, the wave generator long axis and short axis between teeth, along the soft wheel and just round 2 different segment of the circumference is gradually entered the state of half gearing mesh, It’s called rodent. In the semi-meshing state of gradually withdrawing from meshing, it is called rooting out. When the wave generator rotates continuously,the flexible wheel deforms constantly, so that the teeth of the 2 wheels constantly change from the original working state in 4 kinds of movement, namely, gnashing, meshing, gnashing and disengaging, and the staggered tooth movement is generated, thus realizing the motion transfer from the active wave generator to the flexible wheel. Range of applicationHarmonic gear reducer in the aviation, aerospace, energy, Marine, shipbuilding, bionic mechanism, commonly used weapons, machine tools, instrumentation, High Precision Forged Steel Reducer Gearbox Transmission Main Drive Pinion Spur Gear electronic equipment, mining, metallurgy, transportation,lifting machinery, petrochemical machinery, textile machinery, agricultural machinery, and increasingly widely used in the field of medical apparatus and instruments, especially in the high dynamic performance of servo system, the harmonic gear drive more show Showing its superiority. It delivers power from tens of watts to tens of kilowatts, but high-power harmonic gear drives are mostly used in short-term work fields. Points for Attention in UsePlease use under specified conditionsComply with the following conditions when using:1.Ambient temperature :0~40℃; Do not splash into water, oil, etc.; No corrosion, explosive gas; No dust such as metal powder.2.Please use the specified method for installationPlease implement the installation method according to the product manual correctly, if not correctly installed may lead to vibration, precision reduction, shorten the use Life, damage and other faults.3.Please use the prescribed lubricant Failure to use the prescribed lubricants may result in decreased product life.4.Please do not disassemble or reinstall the product, otherwise it will not be CZPT to restore its original performance.5.Do not exceed the allowable torque when using, otherwise it may lead to product failure. Specification Packing & Delivery wooden crates Company Profile TAIKE TECHNOLOGY CO LTD is leading technology company based in southeast of China . We have a team of talented electrical & mechanical engineers ,and a team of dedicated manufacturers. We are aimed to provide our clients with the best tailor made product. We have 50 fully job employees. We have manufacturing area with offices and factory place of 5000 square meters. Product line cover :Telescopic mast , Light Tower , Explosion proof led light , CZPT Radar ,Unmanned vehicle , Unmanned Aircraft , Cellular on wheels and specially designed electric & mechanical products … FAQ 1. who are we?We are based in ZHangZhoug, China, start from 2017,sell to Domestic Market(50.00%),North America(25.00%), High torque yeduc harmonic drive planetary reducer gearbox factory Western Europe(10.00%),Southeast Asia(5.00%),Mid East(5.00%),Northern Europe(5.00%). There are total about 11-50 people in our office.2. how can we guarantee quality?Always a pre-production sample before mass production;Always final Inspection before shipment;3.what can you buy from us?telescopic mast,light tower,vehicle leveling jack,unmanned vehicle,LED explosion proof light4. why should you buy from us not from other suppliers?TAIKE TECHNOLOGY CO LTD is leading technology company based in southeast of China . We have a team of talented electrical & mechanical engineers ,and a team of dedicated manufacturers.We are aimed to provide our clients with the best tailor made product.5. what services can we provide?Accepted Delivery Terms: FOB,CIF,EXW;Accepted Payment Currency:USD,EUR,CAD,HKD,GBP,CNY;Accepted Payment Type: T/T,L/C,MoneyGram,PayPal,Western Union,Cash;Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China factory LOW NOISE HARMONIC DRIVE REDUCERHarmonic drive gearbox for Industry robotsHigh Precision Harmonic drive Gear Speed Reducer     supplier China factory LOW NOISE HARMONIC DRIVE REDUCERHarmonic drive gearbox for Industry robotsHigh Precision Harmonic drive Gear Speed Reducer     supplier

China supplier Custom Machining CNC Plastic Gear with Best Sales

Product Description

Custom Machining CNC Plastic Gear
 

FAQ: 

Q1: Where can I get product&price information?
A1: Send us an inquiry in this page or e-mail, we will contact you after upon receipt of your mail.

Q2: How soon can I get samples and how much the fee?
A2: Depending on your specific project, it usually takes 10 to 20 days. the fee depends on the product drawing, and the fee will be returned to your bulk order.

Q3: How to enjoy the OEM services?
A3: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation to you, after your agreement, we produce for you.

Q4: Can you make machining parts based on our samples?
A4: Yes, we can make measurements based on your samples to make drawings for machining parts making.

Q5: Is it possible to know how are my products going on without visiting your company?
A5: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

Q6: Will my drawing safe after you get it?
A6: Yes, we can sign the NDA before got your drawing.
 

Detailed Description
Name CNC Machining Parts
Available materials Steel, Aluminum, Alloy ,Brass, Copper, Bronze, Nylon, Acrylic etc
Process CNC milling and turning, drilling, grinding, bending, stamping, tapping
Tolerance: 0.005mm~0.1mm
Surface Roughness Ra1.6-3.2
DRW format PDF/DWG/IGS/STP/ etc
Equipment CNC machining center, CNC turning, General milling machines.
Capacity: 10,000pieces per month
MOQ: 1pc
Machining Scope: 1). Equipment/Machinery
2). Medical & Technological parts
3). The Automotive/motorcycle parts
4). The telecommunication parts
5). The power tool parts
6). Bicycle parts
7). The agricultural parts
8). Hardware
QC System: 100% inspection before shipment
Payment term T/T ,PayPal, West Union
Surface treatment Anodizing, zinc/chrome/nickel/silver/gold Plating, Polish, Sandblast,Brushing,Oxide,Silk Print,Laser engraving,Heat treatment etc
Shipment Terms:

 

1) 0-100kg: air freight priority
2) >100kg: sea freight priority
3) As per customized specifications
Packing 1. Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Send the sample by express, 3~5 days door to door service.
Note: All parts are not in stock, custom made according to customer’s drawings or samples!
If you have any parts to be made, please feel free to send your kind drawings
Detailed Description
Name CNC Machining Parts
Available materials Steel, Aluminum, Alloy ,Brass, Copper, Bronze, Nylon, Acrylic etc
Process CNC milling and turning, drilling, grinding, bending, stamping, tapping
Tolerance: 0.005mm~0.1mm
Surface Roughness Ra1.6-3.2
DRW format PDF/DWG/IGS/STP/ etc
Equipment CNC machining center, CNC turning, General milling machines.
Capacity: 10,000pieces per month
MOQ: 1pc
Machining Scope: 1). Equipment/Machinery
2). Medical & Technological parts
3). The Automotive/motorcycle parts
4). The telecommunication parts
5). The power tool parts
6). Bicycle parts
7). The agricultural parts
8). Hardware
QC System: 100% inspection before shipment
Payment term T/T ,PayPal, West Union
Surface treatment Anodizing, zinc/chrome/nickel/silver/gold Plating, Polish, Sandblast,Brushing,Oxide,Silk Print,Laser engraving,Heat treatment etc
Shipment Terms:

 

1) 0-100kg: air freight priority
2) >100kg: sea freight priority
3) As per customized specifications
Packing 1. Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Send the sample by express, 3~5 days door to door service.
Note: All parts are not in stock, custom made according to customer’s drawings or samples!
If you have any parts to be made, please feel free to send your kind drawings

Synthesis of Epicyclic Gear Trains for Automotive Automatic Transmissions

In this article, we will discuss the synthesis of epicyclic gear trains for automotive automatic transmissions, their applications, and cost. After you have finished reading, you may want to do some research on the technology yourself. Here are some links to further reading on this topic. They also include an application in hybrid vehicle transmissions. Let’s look at the basic concepts of epicyclic gear trains. They are highly efficient and are a promising alternative to conventional gearing systems.
Gear

Synthesis of epicyclic gear trains for automotive automatic transmissions

The main purpose of automotive automatic transmissions is to maintain engine-drive wheel balance. The kinematic structure of epicyclic gear trains (EGTs) is derived from graph representations of these gear trains. The synthesis process is based on an algorithm that generates admissible epicyclic gear trains with up to ten links. This algorithm enables designers to design auto gear trains that have higher performance and better engine-drive wheel balance.
In this paper, we present a MATLAB optimization technique for determining the gear ratios of epicyclic transmission mechanisms. We also enumerate the number of teeth for all gears. Then, we estimate the overall velocity ratios of the obtained EGTs. Then, we analyze the feasibility of the proposed epicyclic gear trains for automotive automatic transmissions by comparing their structural characteristics.
A six-link epicyclic gear train is depicted in the following functional diagram. Each link is represented by a double-bicolor graph. The numbers on the graph represent the corresponding links. Each link has multiple joints. This makes it possible for a user to generate different configurations for each EGT. The numbers on the different graphs have different meanings, and the same applies to the double-bicolor figure.
In the next chapter of this article, we discuss the synthesis of epicyclic gear trains for automotive automatic transaxles. SAE International is an international organization of engineers and technical experts with core competencies in aerospace and automotive. Its charitable arm, the SAE Foundation, supports many programs and initiatives. These include the Collegiate Design Series and A World In Motion(r) and the SAE Foundation’s A World in Motion(r) award.
Gear

Applications

The epicyclic gear system is a type of planetary gear train. It can achieve a great speed reduction in a small space. In cars, epicyclic gear trains are often used for the automatic transmission. These gear trains are also useful in hoists and pulley blocks. They have many applications in both mechanical and electrical engineering. They can be used for high-speed transmission and require less space than other types of gear trains.
The advantages of an epicyclic gear train include its compact structure, low weight, and high power density. However, they are not without disadvantages. Gear losses in epicyclic gear trains are a result of friction between gear tooth surfaces, churning of lubricating oil, and the friction between shaft support bearings and sprockets. This loss of power is called latent power, and previous research has demonstrated that this loss is tremendous.
The epicyclic gear train is commonly used for high-speed transmissions, but it also has a small footprint and is suitable for a variety of applications. It is used as differential gears in speed frames, to drive bobbins, and for the Roper positive let-off in looms. In addition, it is easy to fabricate, making it an excellent choice for a variety of industrial settings.
Another example of an epicyclic gear train is the planetary gear train. It consists of two gears with a ring in the middle and the sun gear in the outer ring. Each gear is mounted so that its center rotates around the ring of the other gear. The planet gear and sun gear are designed so that their pitch circles do not slip and are in sync. The planet gear has a point on the pitch circle that traces the epicycloid curve.
This gear system also offers a lower MTTR than other types of planetary gears. The main disadvantage of these gear sets is the large number of bearings they need to run. Moreover, planetary gears are more maintenance-intensive than parallel shaft gears. This makes them more difficult to monitor and repair. The MTTR is also lower compared to parallel shaft gears. They can also be a little off on their axis, causing them to misalign or lose their efficiency.
Another example of an epicyclic gear train is the differential gear box of an automobile. These gears are used in wrist watches, lathe machines, and automotives to transmit power. In addition, they are used in many other applications, including in aircrafts. They are quiet and durable, making them an excellent choice for many applications. They are used in transmission, textile machines, and even aerospace. A pitch point is the path between two teeth in a gear set. The axial pitch of one gear can be increased by increasing its base circle.
An epicyclic gear is also known as an involute gear. The number of teeth in each gear determines its rate of rotation. A 24-tooth sun gear produces an N-tooth planet gear with a ratio of 3/2. A 24-tooth sun gear equals a -3/2 planet gear ratio. Consequently, the epicyclic gear system provides high torque for driving wheels. However, this gear train is not widely used in vehicles.
Gear

Cost

The cost of epicyclic gearing is lower when they are tooled rather than manufactured on a normal N/C milling machine. The epicyclic carriers should be manufactured in a casting and tooled using a single-purpose machine that has multiple cutters to cut the material simultaneously. This approach is widely used for industrial applications and is particularly useful in the automotive sector. The benefits of a well-made epicyclic gear transmission are numerous.
An example of this is the planetary arrangement where the planets orbit the sun while rotating on its shaft. The resulting speed of each gear depends on the number of teeth and the speed of the carrier. Epicyclic gears can be tricky to calculate relative speeds, as they must figure out the relative speed of the sun and the planet. The fixed sun is not at zero RPM at mesh, so the relative speed must be calculated.
In order to determine the mesh power transmission, epicyclic gears must be designed to be able to “float.” If the tangential load is too low, there will be less load sharing. An epicyclic gear must be able to allow “float.” It should also allow for some tangential load and pitch-line velocities. The higher these factors, the more efficient the gear set will be.
An epicyclic gear train consists of two or more spur gears placed circumferentially. These gears are arranged so that the planet gear rolls inside the pitch circle of the fixed outer gear ring. This curve is called a hypocycloid. An epicyclic gear train with a planet engaging a sun gear is called a planetary gear train. The sun gear is fixed, while the planet gear is driven.
An epicyclic gear train contains several meshes. Each gear has a different number of meshes, which translates into RPM. The epicyclic gear can increase the load application frequency by translating input torque into the meshes. The epicyclic gear train consists of 3 gears, the sun, planet, and ring. The sun gear is the center gear, while the planets orbit the sun. The ring gear has several teeth, which increases the gear speed.
Another type of epicyclic gear is the planetary gearbox. This gear box has multiple toothed wheels rotating around a central shaft. Its low-profile design makes it a popular choice for space-constrained applications. This gearbox type is used in automatic transmissions. In addition, it is used for many industrial uses involving electric gear motors. The type of gearbox you use will depend on the speed and torque of the input and output shafts.