Tag Archives: gears

China factory Cutting Bits Mercedes Drive Shaft Gears in Car CZPT Machine near me shop

Product Description

                                                         
                                                                        
Car Gears 8.25KW Standard CZPT Machine

The car gears CZPT machine adopts the principle of high-pressure water CZPT system, and the water pressure can reach 1.8-2.0mpa. It can effectively remove the scale of auto gear forgings under high temperature, and the cooling range of forgings can be controlled within 30 ºC. At present, this CZPT equipment has been widely used in China, and the improvement of forging surface quality has been recognized by the market.

 

The CZPT machine from CZPT technology, the main body of the equipment is composed of a pressure system, a transmission system and a filtration system. The 3 systems jointly use the principle of high-pressure water CZPT to complete the cleaning process of the forging scale.

The high-pressure water CZPT system is adopted, and the high-pressure water generated by the high-pressure water pump enters the CZPT nozzle and is sprayed on the surface of the forging (or intermediate billet). The oxide scale has undergone the process of being cut, rapidly cooled and contracted, peeled from the base material, and washed away from the surface of the forging, thereby removing the oxide scale.

The CZPT machine is equipped with 2 water tanks. The water tank has a built-in filter screen and a net basket to form the filter system of the equipment to prevent oxide scale from entering the water pump and affect the service life of the equipment. At the same time, it is equipped with a magnetic shovel to clean the oxide scale in the water tank.

The frequency conversion motor and the chain constitute the transmission system, which is responsible for transporting the forgings for the cleaning process. The transmission speed of the chain can be adjusted to ensure that the temperature of the forgings after cleaning is small, which is conducive to subsequent forging.

1,The main body of the water tank is made of 304 stainless steel and painted with blue sky

2,The exit and entrance adopt integral welding with high parallelism

3,Front and back built-in baffle, less splash, easy maintenance

4,Integral cover to protect pump motor

5,Compared with the conventional CZPT machine, the flow rate is large, and it is suitable for the refractory oxide scale products6,The nozzle mounting seat is welded with stainless steel, which is easy to maintain

7,Comprehensive treatment of oxide skin, less lower the temperature

8,After removing the oxide scale, the metallographic structure of the product has no chang

 

 

1. What kind of forging pieces is CZPT machine suitable for?

The CZPT machine is applicable to the forging production line. It can clean the oxide scale generated after heating by induction CZPT and effectively improve the surface quality of products.
 

2. How to choose the model of CZPT machine? Can it be customized?

You can select the corresponding standard model through the diameter of the round bar and the size of the billet after making. For details, please check the parameter navigation bar of the webpage. If there is a need for customization, we can also provide customized services according to the customer’s raw material size and process.
 

3. How to daily maintain CZPT equipment?

We will recommend that customers regularly clean the oxide scale in the water tank. You only need to use a magnetic shovel to remove most of the oxide scale. But also regularly replace the water in the water tank to ensure a normal filtration cycle.
 

4. Does the principle of high-pressure water CZPT change the metallographic structure?

This method has been tested by a third-party organization. The test report shows that there is no change in the metallographic structure before and after cleaning, which has no effect on the later process.
 

5. How effective is the CZPT machine? Is there a reference video for CZPT equipment?

Descaling Technology has served more than a thousand forging factories in China, and received a large number of market feedback results. Regarding the on-site use of the equipment, please click into official YouTube account as below for more information.

Name Model Dimension(mm) Equipment power Pump brand Flow
Small standard descaling machine DMS-80-20 1300*1500*1460 8.25KW Nanfang pump 8m³/h
Suitable for bar diameter(mm) Width and height after blank making(mm) Number of nozzles Material Transmission motor Chain specification
15-80 110*80 18 304 stainless steel Speed control motor 16A
Name Model Dimension(mm) Equipment power Pump brand Flow
Small standard descaling machine DMS-80-20 1300*1500*1460 8.25KW Nanfang pump 8m³/h
Suitable for bar diameter(mm) Width and height after blank making(mm) Number of nozzles Material Transmission motor Chain specification
15-80 110*80 18 304 stainless steel Speed control motor 16A

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

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specialize in electrical power transmission goods, CATV products, mechanical seal, hydraulic and Pheumatic, and promotional goods. we supply chromed bar and tubes for hydualic and pheumatic cylinders. Far more importantly, we make special parts in accordance to equipped drawings/samples and warmly welcome OEM inquiries. Custom made design helical EPTs for EPTT massager

Surface area: As your necessity
EPT: Metal / EPT / brass / iron / zinc / alloy
Any other content and dimension depends on customers’ desire.

Use: EPTTry / furnishings / toy / woodboard / wall
Euipment: CNC EPTT
Tests products: Projector

EPT Stainless steel, copper, brass, carbon metal, EPT (according to customer’s need.
Surface Therapy Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing,
sizzling-dip galvanizing, black oXiHu (West EPT) Dis.de coating, portray, powdering, color zinc-plated, blue black zinc-plated, rust preventive oil,
EPTTium alloy galvanized, silver plating, plastic, electroplating, anodizing etc.
Primary EPT EPT screw,bolt, nuts,fastener,knob,pins, bushing, sleeve,EPT, stamping parts,washer,gasket,plastic molding
EPT components,standoff,CNC machining service,accessories and many others.
Creating EPT CNC EPTT , automatic lathe EPTT,stamping EPTT,CNC milling EPTT,rolling EPTT,lasering,tag grinding EPTT etc.
Administration Program ISO9001 – 2008
Offered Certification RoHS, SGS, EPT Certification
Testing EPT Projecting equipment, Salt Spray Take a look at, Durometer, and Coating thickness tester , Second projector
EPT time 10-fifteen working times as common,It will primarily based on the comprehensive get quantity.
Managing Returned Products With good quality difficulty or deviation from drawings
Shipping and delivery of Samples By DHL,Fedex,UPS, TNT,EMS^^
Warranty Substitute at all our EPT for turned down products
Principal Markets North America, South The us, EPTern Europe , West Europe , North Europe, South Europe, Asia
How to get * You deliver us drawing or sample
* We carry through undertaking assessment
* We give you our style for your confirmation
* We make the sample and send it to you right after you confirmed our layout
* You validate the sample then place an purchase and pay us thirty% deposit
* We start off producing
* When the products is accomplished, you spend us the harmony after you verified photos or monitoring figures.
* EPT is completed, thank you!!
Programs Toy,EPTT, instrument, EPT products, EPTT EPTs, furniture, mechanical equipment, every day living gear,
digital sports products, gentle business items, sanitation EPTTry, market/ resort gear provides, artware and so on.

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We will offer greatest providers and high quality merchandise with all sincerity. PersonnelOur income people are effectively trained to accommodate your requests and communicate English for your comfort. Moreover, WE CAN Generate Custom-made VARIATORS, GEARED MOTORS, Electric powered MOTORS AND OTHER HYDRAULIC Goods In accordance TO CUSTOMERS’ DRAWINGS.

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We also can layout and make non-common goods to satisfy customers’ specific requirements. our products are selling properly in the American, European, South American and Asian markets. In this way, our goods have ongoing to obtain marketplace acceptance and buyers gratification in excess of the past couple of several years. Parameter

Workable dimension tolerance
CNC Turning phi0.five – phi300 * 750 mm /-.003 mm
CNC Milling 510 * 1571 * five hundred mm(max) /-.01 mm
Drawing Structure IGS,STP,X_T ,DXF,DWG , Professional/E, PDF
Examination EPT Projector, CMM, Altimeter, EPTmeter, Thread Gages, Calipers, Pin Gauge and so forth.

EPT

Stainless Metal SS201,SS301, SS303, SS304, SS316, SS416 and so on.
Metal moderate metal, EPTT steel, 4140, 4340, Q235, Q345B, 20#, 45# and so on.
Brass HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 and so on.
Copper C11000,C12000,C12000 C36000 and many others.
EPTT AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Iron A36, 45#, 1213, 12L14, 1215 and so forth.
Plastic Abdominal muscles, Pc, PE, POM, Delrin, Nylon, Teflon, PP,PEI, Peek and so forth.

Ending:

Zinc plating, Chrome plating, Nickel plating, Tin plating, PoEPTTng, Anodizing, EPTT-coating, OXiHu (West EPT) Dis.de black, Sandblast Anodizing, Electroless nickel, Fe/Zn8/C For every ISO 2081, and so forth.

ten a long time far more skilled engineers staff and well trained product sales team
to help every single undertaking

EPTT term cooperation is our concentrate on, quality and price tag are our simple to obtain it.

Supply different delivery way quotes to buyer, accordingly buyer accepted supply time to locate cheapest transport way.

Why choose us? Since you don’t require problem as well much, we will feel for you, soon after you area buy, you only require pay, we will do all things for you.

Plug / ring gauges

IPQC

five AXiHu (West EPT) Dis.s CNC precision computerized lathe EPTT

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our items are offering properly in the American, European, South American and Asian marketplaces. Our firm pays specific interest to customers’ wants, listening to the certain specifications of each client and guaranteeing overall satisfaction. we supply one particular-stop solution for the buy of mechanical electricity transmission merchandise in China.

Product Description

EPT EPTT refers to the unit that transmits movement and EPTT from the EPT pair. It is the most widely employed mechanical EPTT method in modern products. Its EPTT is far more precise, large performance, compact framework, reliable operation and EPTT services daily life.

Our EPTs can be warmth taken care of, hardened, oil immersed in accordance to buyer demands.

The EPT is widely utilised in business, automobile, EPTT tools, motor, bicycle, electrombile.

We can make customers’ satisfactory items according to the samples or drawings presented by buyers. For the completion of a solution, we also need to know his materials, warmth treatment method demands and surface area treatment method specifications. We are a manufacturing facility with 40 several years of manufacturing expertise, welcome to check with.

Item functions of flange/EPT couplings

Item Title EPT
EPT 40Cr,42CrMo,20CrMnTi,20CrNiMo,forty five#,and so on
Processing Method CNC machining, Shaving m, Hobbing grinding, chamfering and so forth.
Measurement Buyer Drawings amp ISO stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd
StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd Non-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd
Edge Confident good quality , EPTT companies, Competitive prices, Rapidly shipping and delivery
Employed developing business EPTTry,Auto elements,EPT,tractor,ship,elevators

one. EPT EPTT Efficiency Can Get to 99.7%
2. EPT Loading Capability: With the very same exterior dimension, the loading ability is fifteen%~twenty% averagely greater than that of straight-tooth coupling
three. Big Angular Compensation: The maXiHu (West EPT) Dis.mum allowable angular misalignment is 1.5 deg, 50% larger than that of straight-tooth coupling
four. Much more Scientific EPT Tooth Design and style: It avoids local tension concentration induced by straigEPTT tooth edge extrusion, and tooth floor friction is eased at the exact same time.
five. EPT tooth of external EPT sleeve is horn-formed, which helps make it effortless to put in and dismantle.
6. EPTT Support EPT: The inside and external EPT teeth are manufactured of substantial power alloy steel. Soon after quenched-tempered heat treatment, EPT tooth rigidity and dress in resistance are enhanced.

Associated EPT

Our business EPTTize in making all varieties of inner and external EPT, large precision spline shaft and EPT shaft. We are searching EPTT to the cooperation with you, and we think that we will be your ideal option.

EPTT Info
EPTTngyin EPTTXiHu (West EPT) Dis.ng EPTTry EPT EPTT, Ltd. was founded in 1980. We are EPTTized in precision parts and elements machining, which are utilized in electronics, automotive parts, astronautical parts, healthcare EPTs and hand instrument EPTT. We give a assortment of layout and production incXiHu (West EPT) Dis.Hu (West EPT) Dis. personalized CNC machining, CNC EPTTd components, non-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd EPTT elements, EPTTd casting Areas and precision turned areas. The components of EPT areas incEPTT steel, stainless steel, brass, EPT and plastic. If you are intrigued in any of our merchandise, make sure you truly feel free to make contact with us. We are seeking EPTT to the cooperation with you, and we think that we will be your excellent option.

Our firm has 1 of the most stringent good quality control systems,from our feed testingand product inspection to the closing inspection approach.Strict top quality method management and management ensurus merchandise good quality and accountabilty.

FAQ
one)Are you investing firm or producer?
We are manufacturing unit.

two)How can I personalize my goods?
Attach your drawing with information(floor treatment,content,amount and EPTT needs and so forth.)

3)How EPTT can I get the quotation?
We will give you the quotation within forty eight hrs(thinking about the time variation)

4)How EPTT will you produce the parts?
EPTTly it is five-ten daEPTTif the merchandise are in inventory. Or it is fifteen-25 daEPTTif the goods are not in stock, it really is according to amount.

five)Do you give samples? Is it free of charge or extra?
Sure, we could offer the sample, the samples and transport EPTs require to be borne by the shopper.

6)What is your conditions of payment?
Payment le1000 USD, one hundred% in EPT. Payment ge1000 USD, thirty% T/T in EPT, balance ahead of cargo. If you have any concerns, please never wait to speak to us.

7)What if the products we EPTd are not very good?
Contact us with no hesitation, our EPTT right after-revenue services will get the obligation

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EPG has been effectively licensed by ISO9002 High quality Management Method, ISO9001 Quality Administration Program, API certificate, ISO/TS16949:2002 and ISO10012 measurement management method. Each and every process, each area, every purpose in EPG is demanded to be completed one particular phase adhering to one more, cautiously and cautiously, from material selection, reformation to producing equipment, from elements warmth treatment to computerized assembly, from top quality control to merchandise inspection and testing and from buy working to following income services. With EPG model registered in more than 70 international locations like The usa , Europe , Japan and so on, it has associates between world best enterprises, these kinds of as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, and so forth. Steel Planetary Ring EPT Oil and Gasoline Platform Elevation EPTs
Floor: As your prerequisite
EPT: Metal / EPT / brass / iron / zinc / alloy
Any other material and dimension depends on customers’ desire.

Usage: EPTTry / furnishings / toy / woodboard / wall
Euipment: CNC EPTT
Testing equipment: Projector

EPT Stainless metal, copper, brass, carbon steel, EPT (in accordance to customer’s necessity.
Surface Treatment method Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the warmth disposing,
hot-dip galvanizing, black oXiHu (West EPT) Dis.de coating, portray, powdering, color zinc-plated, blue black zinc-plated, rust preventive oil,
EPTTium alloy galvanized, silver plating, plastic, electroplating, anodizing and so forth.
Principal EPT EPT screw,bolt, nuts,fastener,knob,pins, bushing, sleeve,EPT, stamping parts,washer,gasket,plastic molding
EPT components,standoff,CNC machining services,add-ons and many others.
Generating EPT CNC EPTT , computerized lathe EPTT,stamping EPTT,CNC milling EPTT,rolling EPTT,lasering,tag grinding EPTT and so forth.
Management Technique ISO9001 – 2008
Offered Certification RoHS, SGS, EPT Certification
Tests EPT Projecting equipment, Salt Spray Test, Durometer, and Coating thickness tester , Second projector
EPT time 10-fifteen doing work times as typical,It will primarily based on the thorough buy amount.
Handling Returned Items With good quality difficulty or deviation from drawings
Delivery of Samples By DHL,Fedex,UPS, TNT,EMS^^
Warranty Substitution at all our EPT for rejected goods
Main Marketplaces North America, South The us, EPTern Europe , West Europe , North Europe, South Europe, Asia
How to order * You ship us drawing or sample
* We have by way of venture evaluation
* We give you our style for your affirmation
* We make the sample and deliver it to you soon after you verified our design
* You verify the sample then area an get and shell out us 30% deposit
* We start off creating
* When the items is done, you shell out us the harmony following you confirmed photos or monitoring quantities.
* EPT is carried out, thank you!!
Purposes Toy,EPTT, instrument, EPT tools, EPTT EPTs, furnishings, mechanical products, every day residing gear,
electronic sporting activities gear, gentle industry products, sanitation EPTTry, marketplace/ resort equipment provides, artware etc.

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Our AdvantagesProducts Massive volume in Stock, No MOQ needed We comply with all the international specifications, such as ISO9001 and TS16949 expectations. our merchandise are selling nicely in the American, European, South American and Asian marketplaces. we offer one-cease solution for the acquire of mechanical electricity transmission products in China.

Q:What`s the MOQ of your goods?

A:one established,we can also offer with the sample buy. and the massive-quantity.

Q:How could i know if the product suitable for my EPTT?

A:Our product sales will get in touch with with you to make positive the specific size,info and other EPTTant details of your aimed merchandise.We make sure all the items in shape for your EPTT.

Q:I want to discover a new provider for merchandise,can you?

A:Sure,we can give the EPTT working day services for your consulting,we goal at being your most EPTTant provider.

Q:What`s the payment phrases of the order?

A:As your prerequisite,we can accept many types of payment conditions.

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