Product Description
Product Description
16136885/1613982300
Type: Gear Flex Coupling
Applied: Atlas Copco
Certificate: iso 9001.
Coupling Selection Method
- Torque – power [kW] • Speed [r/min]
- Type of equipment and application
- Shaft diameters
- Shaft gaps
- Physical space limitation
- Special bore or finish information
Coupling Features
- Good starting performance can change the load starting of the motor to no-load starting, so as to realize the soft starting of the working machine, reduce the current during starting and reduce the starting energy consumption.
- Save electric energy and equipment cost, which can solve the unreasonable situation of the big horse-drawn trolley with load starting machine, save the motor capacity, improve the power factor and motor efficiency of the grid, reduce reactive power loss, save electric energy, and simplify the motor starting equipment and reduce equipment cost.
- The transferred torque can be adjusted, easy to achieve overload protection.When the working machine is overloaded or jammed, the steel ball type safety coupling will slip automatically, which can prevent the motor from burning out and other parts damage.
- Except for the starting and braking stages, the main and driven parts of the steel ball safety coupling have no speed difference, no friction loss and high transmission efficiency.
- Nonmetallic elastic elements are adopted in the steel ball type safety coupling, which can compensate the offset of the linked 2 axes within a certain range, with a small amount of buffering and damping.
- Reliable operation, stable performance, convenient installation, disassembly and maintenance.
Detailed Photos
Determining the right type of flexible coupling starts with the following analysis of the application:
- Prime mover type (motor, diesel engine, etc.) of the drive side of the system
- Actual horsepower and/or torque requirements, not prime motor-rated horsepower (note the range of variable torque caused by periodic or unstable loads, worst-case starting loads,
- Drive system inertia related to prime mover inertia (data available from equipment supplier)
- vibration, linear and torsional vibration (experienced supplier or consultant can help you evaluate vibration) shaft-to-shaft deviation;
- Note the degree of Angle offset (axis is not parallel) and parallel offset (distance between axis centers when axes are parallel but not aligned);
- Also note whether the drive/driven units share the same floor axial (inside/outside) axial motion,
- whether they share distance (the distance between the drive end and the driven axis), and any other space-related restrictions.
We are able to offer a wide range of special couplings, which are based on your samples or drawings.
Due to the refinement of production operations and the high-end technology, we have been able to produce high-quality Rubber Coupling, Trolley Wheel, Flexible Coupling, Flexible Rubber Coupling, Industrial Rubber Coupling, Star Coupling, CHINAMFG type Coupling Spare and other products, widely used in industrial applications.
All these products are tested and checked against the set quality parameters before being sent to the customer. This shows that we are willing to provide our customers with updated and perfect product lines to meet their different needs. In addition, we also provide customized solutions to provide customers with a wide range of space, so that they can choose their favorite products according to their needs and requirements.
More Products for Choose
| Coupling | Coupling |
| 1613949900 | 1613982300 |
| 1614873800 | 1613958500 |
| 165710800 | 165710800 |
| 162357100 | 1619646700 |
| 1615678500 | 165714700 |
| 1615682500 | 1604076100 |
| 1613982300 | 1626510900 |
Tips:
This is only a part of the part numbers, many oil separator filters P/N are not listed, in addition there are replacements filters for many other air compressor brands.
Company Profile
Now over 100,000 quality filters including compressed air filters, Hydraulic Filters and complete filter housing assemblies at wholesale discounts. We offer OEM products as well as high quality replacements, engineered to precise OEM specifications and guaranteed to match the exact form, fit and function as the original equipment. Our company is committed to continuous innovation and further improvement to create, improve the efficiency and productivity of excellence, to achieve the highest level of reliability and performance.
Company team
Our company is located in the beautiful coastal city of HangZhou,is a professional manufacturer of air compressor filters and separators,
We repect the enterprise spirit of “steadyfastness,hard work and responsibility” and creat a good corporate environment based on the operation principle of “Integrity,reliability and innovation”.
With the survival idea of “perfect technology, good service and excellent quality”,
We always adhere to customer first,
aim at serving customer sincerely and touching customer with our service.
We plunge ourselves to provide clear and sustainable comprssed air to our customer,
meanwhile constantly pursue to save the sunning cost of compressor system for them.
Profession, concentration, focus is our corporate philosophy.
Packaging & Shipping
FAQ
Q1. What is your product range?
A: Our products cover replacement hydraulic filter, Air compressor filters, Compressed air filter element, Heavy truck insert filters, Vacuum pump filters, and Some spare parts for compressors.
Q2. Is customized filter or OEM available?
A: Yes, just offer your required specifications and drawings.
Q3. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build new molds, but open new mold fee charged, when you place bulk order, the mold fee can return back.
Q4. What’s your terms of packing?
A: Generally, we pack our goods in neutral boxes,outside brown carton cases. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.
Q5. What’s the terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balancing.
Q6. What’s your terms of delivery?
A: (1)FOB (2)CFR (3)CIF.
Q7. How about your delivery time?
A: Generally, under MOQ quantity take 5-7 working days after receiving your advance payment. The specific delivery time depends on models and the quantity of your order.
What Industries Commonly Use Gear Couplings for Power Transmission?
Gear couplings are widely used in various industries for power transmission due to their ability to transmit high torque loads and accommodate misalignments. Some of the industries that commonly utilize gear couplings include:
- Steel Industry: Gear couplings are extensively used in the steel industry for connecting heavy-duty equipment like rolling mills, continuous casting machines, and other steel processing machinery.
- Mining and Quarrying: In mining and quarrying applications, gear couplings are employed to transmit power in conveyor systems, crushers, and heavy excavating machinery.
- Pulp and Paper: The pulp and paper industry uses gear couplings in machines like paper mills, pulp refiners, and stock preparation equipment.
- Marine: Gear couplings are utilized in marine propulsion systems, providing a reliable connection between the engine and the propeller shafts.
- Oil and Gas: Gear couplings find use in the oil and gas industry for connecting pumps, compressors, and other equipment used in upstream and downstream operations.
- Power Generation: Gear couplings are employed in power plants to connect generators, turbines, and other rotating equipment.
- Automotive: Gear couplings are used in automotive applications, particularly in heavy-duty vehicles and machinery like off-road vehicles, construction equipment, and agricultural machinery.
- Chemical and Petrochemical: In chemical processing plants, gear couplings are employed in agitators, mixers, and various equipment where power transmission is crucial.
- Cement and Aggregate: Gear couplings are used in cement plants and aggregate processing equipment for power transmission in crushers, kilns, and conveyors.
These are just a few examples, and gear couplings can be found in various other industries where reliable power transmission is essential. Their robust design and ability to withstand harsh operating conditions make them a popular choice for heavy-duty applications across different sectors.
editor by CX 2023-11-16
China high quality Nl9 Nylon Sleeve Gear Coupling gear coupling
Product Description
NL9 nylon sleeve gear coupling
1. ISO 9001-2000
2. OEM Service
3. Stable quality
4. Applies to flexible drive shaft, allowing a larger axial radial displacement and displacement. 5. Has a simple structure, easy maintenance.
6. Disassembly easy
7. Low noise
8. Transmission efficiency loss, long useful working life.
We can also supply chain coupling, roller chain coupling, rigid couplings, flexible couplings, fcl coupling, flexible rubber fcl coupling, fcl flexible coupling, forged steel fcl coupling, flexible coupling fcl, fcl flexible shaft coupling, jaw coupling, hrc coupling, CHINAMFG coupling, cast steel coupling, aluminum coupling, stainless steel coupling, pin coupling, mh coupling, nm coupling, spacer coupling, taper lock rigid coupling, flange coupling, sleeve coupling, nylon sleeve gear coupling, gear coupling, crc coupling, js coupling
Competitive Advantage:
More than 20 years advanced technology and experience of us will give strong support for the coupling you need. We will understand your need of product quickly, and give quick respond and good service. A lot of cases of our products will show you that it worth your trust.
Under the full quality control system, our products go through the precise product line and strict testing process. We have excellent working flow and standard to ensure stability, products reliable enough for using.
Take our scale economy, raw material superiority, and CHINAMFG for clients to account, our price do have a great competitiveness. They are good value and cost effective than your imagine.
We sincerely hope establishing long and friendly business relations with clients from all over the world. Our goal is not just providing product, but also providing a complete solution including product design, tooling, fabrication and service for our customers to achieve their upmost satisfaction.
Materials Used in Manufacturing Gear Couplings
Gear couplings are designed to transmit torque between shafts while accommodating misalignment. To ensure the durability and reliability of gear couplings, manufacturers use a variety of materials, each with its specific properties. Commonly used materials in manufacturing gear couplings include:
- Steel: Steel is the most widely used material for gear couplings. It offers excellent strength, durability, and resistance to wear and fatigue. Steel gear couplings are suitable for a wide range of applications, including heavy-duty industrial machinery.
- Stainless Steel: Stainless steel is chosen for gear couplings that require resistance to corrosion and high-temperature environments. Stainless steel couplings are commonly used in food processing, pharmaceutical, and chemical industries.
- Alloy Steel: Alloy steel is utilized to enhance specific properties, such as increased strength and improved performance under high loads and extreme conditions. Alloy steel gear couplings are ideal for demanding applications in heavy industries.
- Cast Iron: Cast iron is known for its excellent machinability and good resistance to wear. Cast iron gear couplings are suitable for low to moderate torque applications and can be cost-effective in certain scenarios.
- Non-Metallic Materials: In some cases, non-metallic materials like nylon or urethane may be used for specific gear coupling applications, especially in situations where electrical isolation or chemical resistance is required.
The choice of material depends on the application’s demands, including the torque, speed, environmental conditions, and budget considerations. Gear coupling manufacturers carefully select materials that will provide optimal performance and longevity while meeting the specific requirements of the intended application.
editor by CX 2023-10-23
China supplier Customized High Quality Nylon Sleeve Flexible Gear Shaft Coupling for Hydraulic Pump Coupling gear coupling
Product Description
Customized high quality Nylon Sleeve Flexible gear shaft coupling for hydraulic pump coupling
Product Description
1. Completely interchangeable with the original
2. Suitable for various mechanical engineering and hydraulic fields
3. Nylon and steel material match, maintenance-free
4. Can compensate axial, radial, and angular installation deviation
Product Parameters
| SIZE | MOLD | TOOTH | TORQUE (H.) |
SPEED (r/min) |
MAIN SIZE | ||||||
| SHAFT DIA (d1, d2) |
SHAFT LENGTH (L1,L2) |
L | D | H | D1 D2 | E | |||||
| NL2 | 1.5/1 | 28/42 | 100 | 6000 | 9-22 | 20-45 | CUSTOMIZED | 55 | 40 | 36 | 4 |
| NL3 | 1.5/1 | 34/25 | 160 | 6000 | 9-28 | 20-60 | 66 | 41 | 38-50 | 4 | |
| NL4 | 1.5/2 | 45/32 | 250 | 6000 | 12-38 | 25-80 | 84 | 47 | 50-60 | 4 | |
| NL5 | 2 | 38/36 | 315 | 5000 | 15-42 | 30-110 | 93 | 50 | 60-67 | 4 | |
| NL6 | 2/2.5 | 40/32 | 400 | 5000 | 16-48 | 40-110 | 100 | 51 | 60-70 | 4 | |
| NL7 | 2.5/2 | 36/45 | 630 | 3600 | 16-55 | 45-110 | 115 | 56 | 70-82 | 4 | |
| NL8 | 2.5/3 | 36/45 | 1250 | 3600 | 20-65 | 50-140 | 140 | 70 | 85-95 | 4 | |
| NL9 | 3 | 45/46 | 2000 | 2000 | 20-80 | 60-170 | 175 | 91 | 120 | 6 | |
| NL10 | 4 | 44 | 3150 | 1800 | 38-100 | 70-210 | 220 | 105 | 157 | 8 | |
Related Products
Company Profile
FAQ
Q: Can you make the coupling with customization?
A: Yes, we can customize per your request.
Q: Do you provide samples?
A: Yes. The sample is available for testing.
Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.
Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.
Q: Do you provide technical support?
A: Yes. Our company has a design and development team, and we can provide technical support if you
need.
Q: How to ship to us?
A: It is available by air, sea, or by train.
Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.
Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.
Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.
Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.
How Does a Gear Coupling Handle Angular, Parallel, and Axial Misalignment?
Gear couplings are designed to handle various types of misalignment, including angular, parallel, and axial misalignment. Here’s how they handle each type:
- Angular Misalignment: Angular misalignment occurs when the two connected shafts are not collinear and form an angle with each other. Gear couplings can accommodate angular misalignment due to the flexibility of their gear teeth. The gear teeth allow a slight angular movement between the shafts without causing significant stress on the coupling.
- Parallel Misalignment: Parallel misalignment occurs when the two connected shafts are offset along their axis but remain parallel to each other. Gear couplings can handle parallel misalignment to some extent due to the slight axial movement allowed by the gear teeth. However, for larger parallel misalignments, special gear couplings with spacer elements or other features may be required.
- Axial Misalignment: Axial misalignment occurs when the two connected shafts are not in the same axial plane and have an offset along their length. Gear couplings can handle a certain degree of axial misalignment because the gear teeth can accommodate small axial movements without causing damage to the coupling or connected equipment.
The ability of gear couplings to handle misalignment is one of their key advantages over other types of couplings. The gear teeth act as flexible elements that can compensate for minor misalignments, reducing the stress and wear on the coupling and the connected equipment. However, it is essential to ensure that the misalignment remains within the allowable limits specified by the coupling manufacturer to maintain optimal performance and reliability.
editor by CX 2023-10-12
China high quality Giicl Type Cast Steel Curved Tooth CNC Customizable Forged Steel Flexible Jaw Drive Shaft Pipe Connector Drum Gear Coupling gear coupling
Product Description
GIICL type Cast Steel Curved Tooth flexible drive shaft pipe connector Drum Gear Coupling
This shaft coupling is applicable to connecting 2 horizontal line shafting of coaxial line It has a drumshaped teeth shaft coupling with angular orientation compensation on relative deviation of 2 shafts.Temperature of the operating environment is:-20 ~ +80C.The nominal transmitting torque is0.4-4500KN*m.
Gear Couplings
Features:
Improve the starting capability of electric motor, protect motor against overloading, damp shock, load fluctuation and torsional vibration, and balance and load distribution in case of multimotor drives.
Applications:
Belt conveyers, csraper conveyers, and conveyers of all kinds Bucket elevators, ball mills, hoisters, crushers, excavators, mixers, straighteners, cranes, etc.
We can just upload very limited information about our couplings products here, for more info, please do not hesitate to wrtie to us for catalog and related technic info….
A coupling can interchange and replacement with lovejoy coupling is a device used to connect 2 shafts together at their ends for the purpose of transmitting power. The primary purpose of couplings is to join 2 pieces of rotating equipment while permitting some degree of misalignment or end movement or both. In a more general context, a coupling can also be a mechanical device that serves to connect the ends of adjacent parts or objects. Couplings do not normally allow disconnection of shafts during operation, however there are torque limiting couplings which can slip or disconnect when some torque limit is exceeded. Selection, installation and maintenance of couplings can lead to reduced maintenance time and maintenance cost.
Our Company
Ever-power Group specialist in making all kinds of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical gear speed reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto shafts, special reducer & related gear components and other related products, sprockets, hydraulic system, vacuum pumps, fluid coupling, gear racks, chains, timing pulleys, udl speed variators, v pulleys, hydraulic cylinder, gear pumps, screw air compressors, shaft collars low backlash worm reducers and so on. furthermore, we can produce customized variators, geared motors, electric motors and other hydraulic products according to customers’ drawings.
We provides a reliable grantee for the product’ s quality by advanced inspection and testing equipment. professional technical team, exquisite processing technology and strict control system.
In recent years, the company has been developing rapidly by its rich experience in production, advanced management system, standardized management system, strong technical force. We always adhere the concept of survival by quality, and development by innovation in science and technology.
Our Group is willing to work with you hand in hand and create brilliance together!
Material available
Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.
Surface treatment
Blacking, galvanization, chroming, electrophoresis, color painting, …
Heat treatment
High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …
Certifications
FAQ:
Q: Are you trading company or manufacturer ?
A: Our group consists in 3 factories and 2 abroad sales corporations.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization. For standard products, the payment is: 30% T/T in advance ,balance before shippment.
Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.
If you have another question, please feel free to contact us.
Packing & Delivery
Can Gear Couplings Accommodate High Torque and High-Speed Applications?
Yes, gear couplings are well-suited for high torque and high-speed applications in various industries. They are designed to transmit large amounts of torque efficiently while providing torsional rigidity and compensating for misalignment between shafts. The robust construction and unique toothed gear design of gear couplings allow them to handle heavy-duty and demanding operating conditions.
The key factors that enable gear couplings to accommodate high torque and high-speed applications are:
- Sturdy Construction: Gear couplings are typically made from high-quality materials such as steel or alloy, ensuring strength, durability, and the ability to withstand substantial torque loads without failure.
- High Torque Capacity: The toothed gear design of gear couplings allows for a large surface area of contact between the teeth, distributing torque evenly and effectively. This design significantly enhances the coupling’s torque-carrying capacity.
- Torsional Rigidity: Gear couplings offer excellent torsional rigidity, meaning they can resist angular deflection and maintain accurate torque transmission even under heavy loads and at high speeds.
- High-Speed Balancing: Gear couplings are precisely balanced during manufacturing to minimize vibration and prevent harmful effects on connected equipment, even when operating at high speeds.
- Misalignment Compensation: Gear couplings can accommodate both angular and parallel misalignment between shafts, which is common in high-speed applications where thermal expansion and dynamic forces come into play.
- Lubrication: Proper lubrication is crucial for reducing friction and wear in gear couplings, especially in high-speed applications where heat generation is higher. Lubrication also helps dissipate heat and ensures smooth operation.
Due to their ability to handle high torque and high speeds, gear couplings are commonly used in various industries, including steel, mining, power generation, paper mills, and more. However, it is essential to select the right size and type of gear coupling based on the specific application requirements and operating conditions to ensure optimal performance and reliability.
editor by CX 2023-10-06
China Custom High Quality 35CrMo Cast and Forged Steel Gear Coupling gear coupling
Product Description
High Quality 35CrMo Cast and Forged Steel Gear Coupling
Product show
| Product Name | Densen customized GIICL gear motor shaft coupling,machine shaft coupling,flexible gear coupling |
| DN mm | 16-1040mm |
| Rated Torque | 0.4~4500 kN·m |
| Allowalbe Speed | 4000~460RPM |
| Material | 45# Steel or 42CrMo |
| Application | Widely used in metallurgy, mining, engineering and other fields. |
Why Choose Us
1. One stop service:
We have 5 own factories and 50+ sub-contractors located in different areas of China to offer you one-stop manufacturing and purchasing services to help you save time and reduce procurement cost.
2. Your eyes in China:
Our commitment to quality permeates from quoting, scheduling, production, inspection to deliver into your warehouse, our QC team will remark the errors if has on QC documents for your checking before delivery as your 3rd party.
3. Your R&Dconsultant:
With professional engineers team and 29 years manufacture experience ,we would help you work out problems during new parts’ development, optimize design and recommend the most cost-effective solution.
4. Your Emergency Solver:
With continued grown factories team and our QC teams located in different areas, if customers need to expedite the delivery, we would be able to adopt another factory to produce together immediately.
5. Quality Guaranty:
No matter how long time the products delivered, we are responsible for the quality. In case the products be rejected, we would replace them or return fund according to your demand without hesitation
FAQQ1. Are you a manufacturer or a trader?
Manufacture, we have 5 own foundries, 4 in ZheJiang Province, 1 in ZHangZhoug Province
Q2. Do you have MOQ request?
1 pcs per order is ok with us , unless material is seldom used.
Q3. If I only have a sample,without drawings, can you quote then manufacture for me?
Just send us the sample, we would have the sample simulated and measured by professional equipment then issue formal drawings for
you , at the same time, we could help you optimize the design according to your demand and related processes’ feasibility.
How Does a Gear Coupling Protect Connected Equipment from Shock Loads and Vibrations?
Gear couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, making them ideal for use in demanding and heavy-duty applications. The design and features of gear couplings that contribute to this protection include:
- Flexible and Rigid Elements: Gear couplings consist of two hubs with external gears that mesh together. Between these two hubs, there is a center sleeve with internal gear teeth. The center sleeve acts as a flexible element, while the outer hubs act as rigid elements. This combination allows the gear coupling to transmit torque while absorbing and dampening shock loads and vibrations.
- Misalignment Compensation: Gear couplings can accommodate angular, parallel, and axial misalignment between shafts. When the connected equipment experiences misalignment due to dynamic forces or shock loads, the gear coupling can flex and adjust to these changes, preventing excessive stress on the shafts and equipment.
- High Torsional Stiffness: Gear couplings offer high torsional stiffness, meaning they have minimal angular deflection under load. This stiffness helps maintain precise alignment and reduces the likelihood of damage to the connected equipment caused by misalignment-induced vibrations.
- Load Distribution: The toothed gear design of gear couplings ensures a large surface area of contact between the gears. This spreads the torque evenly across the gear teeth, resulting in a uniform distribution of load and reducing the concentration of stress on specific areas.
- Damping Characteristics: The flexible center sleeve in the gear coupling acts as a damping element that absorbs and dissipates vibrations, further protecting the connected equipment from harmful oscillations.
- High-Speed Balancing: Gear couplings are precisely balanced during manufacturing to minimize vibrations and ensure smooth operation even at high speeds. Proper balancing helps prevent resonances and reduces the impact of shock loads on the connected equipment.
By effectively absorbing and dampening shock loads and vibrations, gear couplings extend the life of the connected equipment and surrounding components, reduce maintenance requirements, and contribute to a more reliable and efficient mechanical system. However, it is essential to select the appropriate size and type of gear coupling based on the specific application and operating conditions to ensure optimal protection and performance.
editor by CX 2023-10-05
China best Steel Industry High Torque Flange Gear Coupling gear coupling
Product Description
Drum Gear Coupling Shaft Coupling (GICL)
Drum type coupling is just flexible coupling, coupling is made within the same number of ring gear and belt tooth flange half couplings and other parts. Divided into straight teeth and drum tooth outside 2 kinds of tooth profile, drum gear coupling Allows a larger angular displacement (as opposed to straight tooth coupling), can improve the tooth contact conditions, improve the ability to transfer torque, prolong service life.
With the radial, axial and angular and axial deviation compensation ability, has the advantages of compact structure, small turning radius, its large carrying capacity, high transmission efficiency, low noise and long maintenance cycle, especially suitable for low speed and heavy load condition, such as metallurgy, mining, lifting, transportation and other industries are also applicable to the drive shaft of petroleum and chemical industry, general machinery and other kinds of machinery.
| Model |
Tn(N.m) | [n](r/min) | d1,d2,dz | D | C | C1 | C2 | Kg.m2 | Kg | ||
| Y | Z1,J1 | ||||||||||
| L | |||||||||||
| GICL1 | 630 | 7100 | 42 | – | 125 | 20 | – | – | 0.009 | 5.9 | |
| 52 | 38 | – | 24 | ||||||||
| 25 28 | 62 | 44 | 10 | – | 19 | ||||||
| 82 | 60 | 2.5 | 15 | 22 | |||||||
| GICL2 | 1120 | 6300 | 25 28 | 62 | 44 | 144 | 10.5 | – | 29 | 0.02 | 9.7 |
| 82 | 60 | 12.5 | 30 | ||||||||
| 112 | 84 | 2.5 | 13.5 | 28 | |||||||
| GICL3 | 2240 | 5900 | 82 | 60 | 174 | 3 | 24.5 | 25 | 0.047 | 17.2 | |
| 112 | 84 | 17 | 28 | ||||||||
| 60 | 142 | 107 | 35 | ||||||||
| GICL4 | 3600 | 5400 | 82 | 60 | 196 | 14 | 37 | 32 | 0.091 | 24.9 | |
| 112 | 84 | 28 | |||||||||
| 142 | 107 | 3 | 17 | 35 | |||||||
| GICL5 | 5000 | 5000 | 112 | 84 | 224 | 3 | 25 | 28 | 0.167 | 38 | |
| 71 75 | 142 | 107 | 20 | 35 | |||||||
| 80 | 172 | 132 | 22 | 43 | |||||||
| GICL6 | 7100 | 4800 |
112 | 84 | 241 | 6 | 35 | 35 | 0.267 | 48.2 | |
| 71 75 | 142 | 107 | 20 | 35 | |||||||
| 172 | 132 | 4 | 22 | 43 | |||||||
| GICL7 | 10000 | 4500 | 71 75 | 142 | 107 | 260 | 4 | 35 | 35 | 0.453 | 68.9 |
| 172 | 132 | 22 | 43 | ||||||||
| 100 | 212 | 167 | 48 | ||||||||
| GICL8 | 14000 | 4000 |
142 | 107 | 282 | 5 | 35 | 35 | 0.646 | 83.3 | |
| 172 | 132 | 22 | 43 | ||||||||
| 100 110 | 212 | 167 | 48 | ||||||||
| GICL9 | 18000 | 3500 |
142 | 107 | 314 | 10 | 45 | 45 | 1.036 | 110 | |
| 172 | 132 | ||||||||||
| 212 | 167 | 5 | 22 | 43 | |||||||
| 49 | |||||||||||
| GICL10 | 31500 | 3200 | 172 | 132 | 346 | 5 | 43 | 43 | 1.88 | 157 | |
| 212 | 167 | 22 | 49 | ||||||||
| 130 140 | 252 | 202 | 29 | 54 | |||||||
| GICL11 | 40000 | 3000 | 212 | 167 | 380 | 6 | 29 | 49 | 3.28 | 217 | |
| 252 | 202 | 54 | |||||||||
| 160 | 302 | 242 | 64 | ||||||||
| GICL12 | 56000 | 2600 | 120 125 | 212 | 167 | 442 | 6 | 57 | 57 | 5.08 | 305 |
| 252 | 202 | 29 | 55 | ||||||||
| 302 | 242 | 68 | |||||||||
| GICL13 | 80000 | 2300 | 140 150 | 252 | 202 | 482 | 7 | 54 | 57 | 10.06 | 419 |
| 302 | 242 | 32 | 70 | ||||||||
| 190 200 | 352 | 282 | 80 | ||||||||
| GICL14 | 112000 | 2100 | 302 | 242 | 520 | 8 | 42 | 70 | 16.774 | 594 | |
| 352 | 282 | 32 | 80 | ||||||||
| GICL15 | 160000 | 1900 | 352 | 282 | 580 | 10 | 34 | 80 | 26.55 | 783 | |
| 140 150 | 410 | 330 | 38 | – | |||||||
| GICL16 | 250000 | 1600 | 200 220 | 352 | 282 | 680 | 10 | 58 | 80 | 52.22 | 1134 |
| 410 | 330 | 38 | – | ||||||||
| 280 | 470 | 380 | 38 | ||||||||
| GICL17 | 280000 | 1500 | 220 | 352 | 282 | 720 | 10 | 74 | 80 | 69 | 1305 |
| 410 | 330 | ||||||||||
| 280 300 | 470 | 380 | 39 | – | |||||||
| GICL18 | 355000 | 1400 | 410 | 330 | 775 | 10 | 46 | – | 96.16 | 1626 | |
| 470 | 380 | 41 | – | ||||||||
| GICL19 | 450000 | 1300 | 260 | 410 | 330 | 815 | 10 | 67 | – | 115.6 | 1773 |
| 470 | 380 | 41 | |||||||||
| 340 | 550 | 450 | |||||||||
| GICL20 | 500000 | 1200 | 470 | 380 | 855 | 13 | 44 | – | 167.41 | 2263 | |
Detailed Photos
Company Profile
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
What Industries Commonly Use Gear Couplings for Power Transmission?
Gear couplings are widely used in various industries for power transmission due to their ability to transmit high torque loads and accommodate misalignments. Some of the industries that commonly utilize gear couplings include:
- Steel Industry: Gear couplings are extensively used in the steel industry for connecting heavy-duty equipment like rolling mills, continuous casting machines, and other steel processing machinery.
- Mining and Quarrying: In mining and quarrying applications, gear couplings are employed to transmit power in conveyor systems, crushers, and heavy excavating machinery.
- Pulp and Paper: The pulp and paper industry uses gear couplings in machines like paper mills, pulp refiners, and stock preparation equipment.
- Marine: Gear couplings are utilized in marine propulsion systems, providing a reliable connection between the engine and the propeller shafts.
- Oil and Gas: Gear couplings find use in the oil and gas industry for connecting pumps, compressors, and other equipment used in upstream and downstream operations.
- Power Generation: Gear couplings are employed in power plants to connect generators, turbines, and other rotating equipment.
- Automotive: Gear couplings are used in automotive applications, particularly in heavy-duty vehicles and machinery like off-road vehicles, construction equipment, and agricultural machinery.
- Chemical and Petrochemical: In chemical processing plants, gear couplings are employed in agitators, mixers, and various equipment where power transmission is crucial.
- Cement and Aggregate: Gear couplings are used in cement plants and aggregate processing equipment for power transmission in crushers, kilns, and conveyors.
These are just a few examples, and gear couplings can be found in various other industries where reliable power transmission is essential. Their robust design and ability to withstand harsh operating conditions make them a popular choice for heavy-duty applications across different sectors.
editor by CX 2023-10-04
China Best Sales High Transmission Efficiency Quick Mounting Gear Coupling gear coupling
Product Description
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
| Place of origin: | Jangsu,China |
| Type: | Powder metallurgy sintering |
| Spare parts type: | Powder metallurgy parts |
| Machinery Test report: | Provided |
| Material: | Iron,stainless,steel,copper |
| Key selling points: | Quality assurance |
| Mould type: | Tungsten steel |
| Material standard: | MPIF 35,DIN 3571,JIS Z 2550 |
| Application: | Small home appliances,Lockset,Electric tool, automobile, |
| Brand Name: | OEM SERVICE |
| Plating: | Customized |
| After-sales Service: | Online support |
| Processing: | Powder Metallurgr,CNC Machining |
| Powder Metallurgr: | High frequency quenching, oil immersion |
| Quality Control: | 100% inspection |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
How Does a Gear Coupling Protect Connected Equipment from Shock Loads and Vibrations?
Gear couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, making them ideal for use in demanding and heavy-duty applications. The design and features of gear couplings that contribute to this protection include:
- Flexible and Rigid Elements: Gear couplings consist of two hubs with external gears that mesh together. Between these two hubs, there is a center sleeve with internal gear teeth. The center sleeve acts as a flexible element, while the outer hubs act as rigid elements. This combination allows the gear coupling to transmit torque while absorbing and dampening shock loads and vibrations.
- Misalignment Compensation: Gear couplings can accommodate angular, parallel, and axial misalignment between shafts. When the connected equipment experiences misalignment due to dynamic forces or shock loads, the gear coupling can flex and adjust to these changes, preventing excessive stress on the shafts and equipment.
- High Torsional Stiffness: Gear couplings offer high torsional stiffness, meaning they have minimal angular deflection under load. This stiffness helps maintain precise alignment and reduces the likelihood of damage to the connected equipment caused by misalignment-induced vibrations.
- Load Distribution: The toothed gear design of gear couplings ensures a large surface area of contact between the gears. This spreads the torque evenly across the gear teeth, resulting in a uniform distribution of load and reducing the concentration of stress on specific areas.
- Damping Characteristics: The flexible center sleeve in the gear coupling acts as a damping element that absorbs and dissipates vibrations, further protecting the connected equipment from harmful oscillations.
- High-Speed Balancing: Gear couplings are precisely balanced during manufacturing to minimize vibrations and ensure smooth operation even at high speeds. Proper balancing helps prevent resonances and reduces the impact of shock loads on the connected equipment.
By effectively absorbing and dampening shock loads and vibrations, gear couplings extend the life of the connected equipment and surrounding components, reduce maintenance requirements, and contribute to a more reliable and efficient mechanical system. However, it is essential to select the appropriate size and type of gear coupling based on the specific application and operating conditions to ensure optimal protection and performance.
editor by CX 2023-09-04
China OEM High Quality Steel Tooth Flexible Rubber Plastic Falk Flexible Nylon Sleeve Universal Joints Chainbox Muff Gear Coupling Replacement of Bowex Coupling gear coupling
Product Description
High Quality Steel Tooth Flexible Rubber Plastic Falk Flexible Nylon Sleeve Universal Joints Chainbox Muff Gear Coupling Replacement of Bowex Coupling
A gear coupling is a type of mechanical coupling that is used to connect 2 shafts at their ends to transmit torque and rotational motion. It consists of 2 hubs with external teeth connected by a flexible element, typically a sleeve or a disk, with internal teeth.
The hubs are usually made of steel or other high-strength materials, and the teeth are cut using precision machining techniques to ensure proper fit and alignment. The flexible element is designed to compensate for any misalignment between the 2 shafts and to allow for a slight amount of angular and axial misalignment during operation.
Gear couplings are commonly used in heavy-duty applications, such as in large machinery and industrial equipment, where high torque and precision are required. They are also used in applications where shafts are subjected to significant amounts of vibration and shock, such as in marine and aerospace applications.
One of the advantages of gear couplings is that they are highly efficient at transmitting torque, with very little energy loss. They are also durable and require minimal maintenance, making them popular in many industries.
Materials Used in Manufacturing Gear Couplings
Gear couplings are designed to transmit torque between shafts while accommodating misalignment. To ensure the durability and reliability of gear couplings, manufacturers use a variety of materials, each with its specific properties. Commonly used materials in manufacturing gear couplings include:
- Steel: Steel is the most widely used material for gear couplings. It offers excellent strength, durability, and resistance to wear and fatigue. Steel gear couplings are suitable for a wide range of applications, including heavy-duty industrial machinery.
- Stainless Steel: Stainless steel is chosen for gear couplings that require resistance to corrosion and high-temperature environments. Stainless steel couplings are commonly used in food processing, pharmaceutical, and chemical industries.
- Alloy Steel: Alloy steel is utilized to enhance specific properties, such as increased strength and improved performance under high loads and extreme conditions. Alloy steel gear couplings are ideal for demanding applications in heavy industries.
- Cast Iron: Cast iron is known for its excellent machinability and good resistance to wear. Cast iron gear couplings are suitable for low to moderate torque applications and can be cost-effective in certain scenarios.
- Non-Metallic Materials: In some cases, non-metallic materials like nylon or urethane may be used for specific gear coupling applications, especially in situations where electrical isolation or chemical resistance is required.
The choice of material depends on the application’s demands, including the torque, speed, environmental conditions, and budget considerations. Gear coupling manufacturers carefully select materials that will provide optimal performance and longevity while meeting the specific requirements of the intended application.
editor by CX 2023-08-22
China Hot selling High Quality Steel Tooth Flexible Rubber Plastic Falk Flexible Nylon Sleeve Universal Joints Chainbox Muff Gear Coupling Replacement of Bowex Coupling gear coupling
Product Description
High Quality Steel Tooth Flexible Rubber Plastic Falk Flexible Nylon Sleeve Universal Joints Chainbox Muff Gear Coupling Replacement of Bowex Coupling
A gear coupling is a type of mechanical coupling that is used to connect 2 shafts at their ends to transmit torque and rotational motion. It consists of 2 hubs with external teeth connected by a flexible element, typically a sleeve or a disk, with internal teeth.
The hubs are usually made of steel or other high-strength materials, and the teeth are cut using precision machining techniques to ensure proper fit and alignment. The flexible element is designed to compensate for any misalignment between the 2 shafts and to allow for a slight amount of angular and axial misalignment during operation.
Gear couplings are commonly used in heavy-duty applications, such as in large machinery and industrial equipment, where high torque and precision are required. They are also used in applications where shafts are subjected to significant amounts of vibration and shock, such as in marine and aerospace applications.
One of the advantages of gear couplings is that they are highly efficient at transmitting torque, with very little energy loss. They are also durable and require minimal maintenance, making them popular in many industries.
Selection of Gear Couplings for Specific Applications
Choosing the appropriate gear coupling for a specific application involves considering several factors to ensure optimal performance and reliability. Here are the key steps in the selection process:
- Identify Application Requirements: Understand the specific requirements of the application, including the torque and speed requirements, operating conditions, and the amount of angular and axial misalignment expected in the system.
- Calculate Torque and Speed: Determine the required torque and speed ratings for the gear coupling based on the power transmission needs of the application. Consider both peak and continuous torque requirements.
- Consider Misalignment: Evaluate the amount and type of misalignment that the gear coupling needs to accommodate. Different gear coupling designs have varying degrees of misalignment capabilities, so it’s essential to choose one that can handle the expected misalignment in the system.
- Check Space Constraints: Consider the available space for installing the gear coupling. Some applications may have limited space, requiring compact or specially designed couplings to fit properly.
- Assess Environmental Conditions: Determine if the application involves exposure to extreme temperatures, corrosive substances, or other harsh environmental factors. Select a gear coupling made from materials that can withstand the specific environmental conditions.
- Consider Maintenance Requirements: Evaluate the maintenance needs of the gear coupling. Some designs may require more frequent maintenance than others. For applications where regular maintenance is challenging, consider maintenance-free gear coupling options.
- Check Industry Standards and Certifications: Ensure that the selected gear coupling meets relevant industry standards and certifications to guarantee quality and safety.
- Consult with Experts: If needed, seek guidance from coupling manufacturers or engineering experts who can provide valuable insights and recommendations based on their experience and expertise.
By carefully considering these factors and understanding the specific demands of the application, you can select the most suitable gear coupling that will provide reliable and efficient power transmission while minimizing the risk of premature failure or downtime.
editor by CX 2023-08-11
China best High Precision Flexible Drum Gear Coupling coupling engineering
Product Description
Drum Gear Coupling Shaft Coupling (GICL)
Drum type coupling is just flexible coupling, coupling is made within the same number of ring gear and belt tooth flange half couplings and other parts. Divided into straight teeth and drum tooth outside 2 kinds of tooth profile, drum gear coupling Allows a larger angular displacement (as opposed to straight tooth coupling), can improve the tooth contact conditions, improve the ability to transfer torque, prolong service life.
With the radial, axial and angular and axial deviation compensation ability, has the advantages of compact structure, small turning radius, its large carrying capacity, high transmission efficiency, low noise and long maintenance cycle, especially suitable for low speed and heavy load condition, such as metallurgy, mining, lifting, transportation and other industries are also applicable to the drive shaft of petroleum and chemical industry, general machinery and other kinds of machinery.
| Model |
Tn(N.m) | [n](r/min) | d1,d2,dz | D | C | C1 | C2 | Kg.m2 | Kg | ||
| Y | Z1,J1 | ||||||||||
| L | |||||||||||
| GICL1 | 630 | 7100 | 42 | – | 125 | 20 | – | – | 0.009 | 5.9 | |
| 52 | 38 | – | 24 | ||||||||
| 25 28 | 62 | 44 | 10 | – | 19 | ||||||
| 82 | 60 | 2.5 | 15 | 22 | |||||||
| GICL2 | 1120 | 6300 | 25 28 | 62 | 44 | 144 | 10.5 | – | 29 | 0.02 | 9.7 |
| 82 | 60 | 12.5 | 30 | ||||||||
| 112 | 84 | 2.5 | 13.5 | 28 | |||||||
| GICL3 | 2240 | 5900 | 82 | 60 | 174 | 3 | 24.5 | 25 | 0.047 | 17.2 | |
| 112 | 84 | 17 | 28 | ||||||||
| 60 | 142 | 107 | 35 | ||||||||
| GICL4 | 3600 | 5400 | 82 | 60 | 196 | 14 | 37 | 32 | 0.091 | 24.9 | |
| 112 | 84 | 28 | |||||||||
| 142 | 107 | 3 | 17 | 35 | |||||||
| GICL5 | 5000 | 5000 | 112 | 84 | 224 | 3 | 25 | 28 | 0.167 | 38 | |
| 71 75 | 142 | 107 | 20 | 35 | |||||||
| 80 | 172 | 132 | 22 | 43 | |||||||
| GICL6 | 7100 | 4800 |
112 | 84 | 241 | 6 | 35 | 35 | 0.267 | 48.2 | |
| 71 75 | 142 | 107 | 20 | 35 | |||||||
| 172 | 132 | 4 | 22 | 43 | |||||||
| GICL7 | 10000 | 4500 | 71 75 | 142 | 107 | 260 | 4 | 35 | 35 | 0.453 | 68.9 |
| 172 | 132 | 22 | 43 | ||||||||
| 100 | 212 | 167 | 48 | ||||||||
| GICL8 | 14000 | 4000 |
142 | 107 | 282 | 5 | 35 | 35 | 0.646 | 83.3 | |
| 172 | 132 | 22 | 43 | ||||||||
| 100 110 | 212 | 167 | 48 | ||||||||
| GICL9 | 18000 | 3500 |
142 | 107 | 314 | 10 | 45 | 45 | 1.036 | 110 | |
| 172 | 132 | ||||||||||
| 212 | 167 | 5 | 22 | 43 | |||||||
| 49 | |||||||||||
| GICL10 | 31500 | 3200 | 172 | 132 | 346 | 5 | 43 | 43 | 1.88 | 157 | |
| 212 | 167 | 22 | 49 | ||||||||
| 130 140 | 252 | 202 | 29 | 54 | |||||||
| GICL11 | 40000 | 3000 | 212 | 167 | 380 | 6 | 29 | 49 | 3.28 | 217 | |
| 252 | 202 | 54 | |||||||||
| 160 | 302 | 242 | 64 | ||||||||
| GICL12 | 56000 | 2600 | 120 125 | 212 | 167 | 442 | 6 | 57 | 57 | 5.08 | 305 |
| 252 | 202 | 29 | 55 | ||||||||
| 302 | 242 | 68 | |||||||||
| GICL13 | 80000 | 2300 | 140 150 | 252 | 202 | 482 | 7 | 54 | 57 | 10.06 | 419 |
| 302 | 242 | 32 | 70 | ||||||||
| 190 200 | 352 | 282 | 80 | ||||||||
| GICL14 | 112000 | 2100 | 302 | 242 | 520 | 8 | 42 | 70 | 16.774 | 594 | |
| 352 | 282 | 32 | 80 | ||||||||
| GICL15 | 160000 | 1900 | 352 | 282 | 580 | 10 | 34 | 80 | 26.55 | 783 | |
| 140 150 | 410 | 330 | 38 | – | |||||||
| GICL16 | 250000 | 1600 | 200 220 | 352 | 282 | 680 | 10 | 58 | 80 | 52.22 | 1134 |
| 410 | 330 | 38 | – | ||||||||
| 280 | 470 | 380 | 38 | ||||||||
| GICL17 | 280000 | 1500 | 220 | 352 | 282 | 720 | 10 | 74 | 80 | 69 | 1305 |
| 410 | 330 | ||||||||||
| 280 300 | 470 | 380 | 39 | – | |||||||
| GICL18 | 355000 | 1400 | 410 | 330 | 775 | 10 | 46 | – | 96.16 | 1626 | |
| 470 | 380 | 41 | – | ||||||||
| GICL19 | 450000 | 1300 | 260 | 410 | 330 | 815 | 10 | 67 | – | 115.6 | 1773 |
| 470 | 380 | 41 | |||||||||
| 340 | 550 | 450 | |||||||||
| GICL20 | 500000 | 1200 | 470 | 380 | 855 | 13 | 44 | – | 167.41 | 2263 | |
Detailed Photos
Company Profile
HangZhou CZPT Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | as Your Requirement |
| Torque: | as Your Requirement |
| Bore Diameter: | as Your Requirement |
| Speed: | 7100r/Min |
| Structure: | Flexible |
| Customization: |
Available
| Customized Request |
|---|
Types of Couplings
A coupling is a device that connects two shafts and transmits power from one to the other. Its main purpose is to join two pieces of rotating equipment. It also allows for some degree of misalignment or end movement. Here are a few examples of coupling types: Beam coupling, Flexible coupling, Magnetic coupling, and Shaft coupling.
Beam coupling
Beam couplings are used to couple motors and other devices. They are available in several types, including flexible, slit, and rigid beam couplings. Each has unique properties and characteristics. These couplings are best for applications requiring a high level of precision and long life. They are also a practical solution for the connection of stepping and servo motors with screw rods.
Beam couplings are usually made of stainless steel or aluminum alloy, and feature spiral and parallel cut designs. Multiple cuts allow the coupling to accommodate multiple beams and improve angular and parallel misalignment tolerances. Additionally, beam couplings are comparatively cheaper than other types of rotary joints, and they require minimal maintenance.
The materials of a beam coupling should be considered early in the specification process. They are typically made of aluminum or stainless steel, but they can also be manufactured from Delrin, titanium, and other engineering grade materials. Beam couplings are often available in multiple sizes to fit specific shaft diameters.
Beam couplings are a key component of motion control systems. They provide excellent characteristics when used properly, and they are a popular choice for many applications. A thorough understanding of each type of coupling will help to prevent coupling failure and enhance system performance. Therefore, it is important to choose the right coupling for your application.
Various types of beam couplings have unique advantages and disadvantages. The FCR/FSR design has two sets of three beams. It is available in both metric and inch shaft sizes. The FCR/FSR couplings are ideal for light-duty power transmission applications. A metric shaft is more suitable for these applications, while an inch shaft is preferred for heavier duty applications.
Two types of beam couplings are available from Ruland. The Ruland Flexible beam coupling has a multi-helical cut design that offers a greater flexibility than commodity beam couplings. This design allows for higher torque capabilities while minimizing wind-up. In addition, it is also more durable than its commodity counterparts.
Flexible coupling
A flexible coupling is a versatile mechanical connection that allows for the easy coupling of two moving parts. The design of these couplings allows for a variety of stiffness levels and can address a variety of problems, such as torsional vibrations or critical speed. However, there are a number of tradeoffs associated with flexible couplings.
One of the biggest issues is the installation of the coupling, which requires stretching. This problem can be exacerbated by cold temperatures. In such a case, it is vital to install the coupling properly. Using a gear clamp is one of the most important steps in a successful installation. A gear clamp will keep the coupling in place and prevent it from leaking.
Another common type of flexible coupling is the gear coupling. These couplings are composed of two hubs with crowned external gear teeth that mesh with two internally splined flanged sleeves. The massive size of the teeth makes them resemble gears. Gear couplings offer good torque characteristics but require periodic lubrication. These couplings can also be expensive and have a limited number of applications.
Another type of flexible coupling is the SDP/SI helical coupling. These couplings can accommodate axial motion, angular misalignment, and parallel offset. This design incorporates a spiral pattern that makes them flexible. These couplings are available in stainless steel and aluminum.
A flexible coupling has a wide range of applications. Generally, it is used to connect two rotating pieces of equipment. Depending on its design, it can be used to join two pieces of machinery that move in different directions. This type of coupling is a type of elastomeric coupling, which has elastic properties.
There are many types of flexible couplings available for different types of applications. The purpose of a flexible coupling is to transmit rotational power from one shaft to another. It is also useful for transmitting torque. However, it is important to note that not all flexible couplings are created equally. Make sure to use a reputable brand for your coupling needs. It will ensure a reliable connection.
The simplest and most commonly used type of flexible coupling is the grid coupling. This type of coupling uses two hubs with slotted surfaces. The steel grid is allowed to slide along these slots, which gives it the ability to flex. The only limitation of this type of coupling is that it can only tolerate a 1/3 degree misalignment. It can transmit torques up to 3,656 Nm.
Magnetic coupling
Magnetic coupling is a technique used to transfer torque from one shaft to another using a magnetic field. It is the most common type of coupling used in machinery. It is highly effective when transferring torque from a rotating motor to a rotating shaft. Magnetic couplings can handle high torques and high speeds.
Magnetic coupling is described by the energy difference between a high-spin state and a broken symmetry state, with the former being the energy of a true singlet state. In single-determinant theories, this energy difference is called the Kij. Usually, the broken-symmetry state is a state with two interacting local high-spin centers.
The magnetic coupling device is regarded as a qualitative leap in the reaction still industry. It has solved a number of problems that had plagued the industry, including flammability, explosiveness, and leakage. Magnetic couplings are a great solution for many applications. The chemical and pharmaceutical industries use them for various processes, including reaction stills.
Magnetic couplings are a good choice for harsh environments and for tight spaces. Their enclosed design keeps them fluid and dust-proof. They are also corrosion-resistant. In addition, magnetic couplings are more affordable than mechanical couplings, especially in areas where access is restricted. They are also popular for testing and temporary installations.
Another use for magnetic coupling is in touch screens. While touch screens use capacitive and resistive elements, magnetic coupling has found a cool new application in wireless charging. While the finger tracking on touch screens may seem like a boley job, the process is very sensitive. The devices that use wireless charging need to have very large coils that are locked into resonant magnetic coupling.
Magnetic couplings also help reduce hydraulic horsepower. They cushion starts and reduce alignment problems. They can also improve flow in oversized pumps. A magnetic coupling with an 8 percent air gap can reduce hydraulic HP by approximately 27 percent. In addition, they can be used in aggressive environments. They also help reduce repair costs.
Magnetic couplings are a great choice for pumps and propeller systems because they have the added advantage of being watertight and preventing shaft failure. These systems also have the benefit of not requiring rotating seals.
Shaft coupling
A shaft coupling joins two shafts and transmits rotational motion. Generally, shaft couplings allow for some degree of misalignment, but there are also torque limiters. Selecting the right coupling can save you time and money and prevent equipment downtime. Here are the main features to consider when purchasing a coupling for your application.
Shaft couplings should be easy to install and disassemble, transmit full power to the mated shaft, and reduce shock loads. A shaft coupling that does not have projecting parts should be used for machines that move or rotate at high speeds. Some types of shaft couplings are flexible while others are rigid.
Shaft couplings can be used in a variety of applications, including piping systems. They can be used to connect shafts that are misaligned and help maintain alignment. They can also be used for vibration dampening. Shaft couplings also allow shafts to be disconnected when necessary.
Shaft couplings can accommodate a certain amount of backlash, but this backlash must be well within the tolerance set by the system. Extremely high backlash can break the coupling and cause excessive wear and stress. In addition, excessive backlash can lead to erratic alignment readings. To avoid these issues, operators must reduce backlash to less than 2deg.
Shaft couplings are often referred to by different names. Some are referred to as “sliced” couplings while others are known as “slit” couplings. Both types offer high torque and torsional stiffness. These couplings are typically made from metals with various alloys, such as acetal, stainless steel, or titanium.
CZPT Pulley produces shaft couplings for a variety of applications. These products are used in high-power transmission systems. They have several advantages over friction couplings. In addition to minimizing wear, they don’t require lubrication. They are also capable of transmitting high torque and high speeds.
Another type of shaft coupling is the universal coupling. It is used to transmit power to multiple machines with different spindles. Its keyed receiving side and flanges allow it to transmit power from one machine to another.
editor by CX 2023-05-24