Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Application – Photos from our partner customers
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
Maintenance Requirements for Gear Couplings
Gear couplings, like any mechanical component, require regular maintenance to ensure optimal performance, reliability, and longevity. Proper maintenance can help prevent unexpected failures and downtime, leading to cost savings and increased productivity. Here are the key maintenance requirements for gear couplings:
- Lubrication: Regular and proper lubrication is essential for gear couplings. The coupling’s gear teeth and mating surfaces should be adequately lubricated to minimize friction and wear. The lubrication interval and type of lubricant used depend on the application, load, and operating conditions. It is crucial to follow the manufacturer’s recommendations for lubrication intervals and the appropriate lubricant to use.
- Inspections: Routine inspections should be performed to check for signs of wear, misalignment, or damage. Visual inspections can help detect any abnormalities, such as pitting, scoring, or corrosion on the gear teeth. Additionally, inspections can identify any misalignment issues that may need to be addressed to prevent further damage.
- Torque Monitoring: Monitoring the torque transmitted through the coupling can help identify any abnormal increases that might indicate a problem in the system. Sudden changes in torque levels could signal misalignment or other issues that need attention.
- Alignment Checks: Regularly checking and correcting shaft alignment is crucial for the proper functioning of gear couplings. Misalignment can lead to increased wear and premature failure of the coupling. Proper alignment reduces the stress on the coupling and connected equipment.
- Temperature Monitoring: Monitoring the operating temperature of the coupling can provide insights into potential problems. Abnormally high temperatures could indicate insufficient lubrication or other issues that need investigation.
- Coupling Removal and Cleaning: Periodically removing the coupling for cleaning and inspection of internal components can be beneficial, especially in harsh or dirty environments. This allows for a more thorough inspection and helps maintain the coupling’s performance.
- Replacement of Worn Components: If any components of the gear coupling, such as seals or gaskets, are worn or damaged, they should be replaced promptly to maintain the coupling’s integrity and prevent leaks.
- Proper Storage: If the coupling is temporarily removed from service or stored, it should be stored in a clean and dry environment to prevent corrosion and damage to the components.
It is essential to follow the manufacturer’s maintenance guidelines and recommendations for the specific gear coupling model being used. Regular maintenance and adherence to proper procedures can help extend the service life of gear couplings and ensure reliable and efficient operation in the mechanical system.
editor by CX 2023-10-07
Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric coupling
A fluid coupling is a torque converter used in mechanical power transmission systems to transmit torque from 1 rotating shaft to another. It consists of 2 halves, the impeller, and the runner, which are placed in a housing filled with a hydraulic fluid such as oil or water.
When one-half of the fluid coupling is rotated, it creates a fluid flow within the housing, which in turn causes the other half to rotate. The fluid coupling uses fluid dynamics principles to transmit torque between the 2 halves, with the amount of torque being proportional to the speed difference between the 2 shafts.
One of the key advantages of a fluid coupling is its ability to provide a smooth and gradual torque transfer between the 2 shafts, without any mechanical connection. This can help to reduce wear and tear on the equipment and improve overall system efficiency.
Fluid couplings are commonly used in various industrial applications, including mining, construction, and marine equipment. They are also used in automotive transmissions, where they can help provide a smooth and efficient torque transfer between the engine and the wheels.
Overall, a fluid coupling provides a reliable and efficient way to transmit torque between 2 rotating shafts, without any mechanical connection. With their ability to provide a smooth and gradual torque transfer, they are a popular choice for a wide range of industrial and automotive applications.
Selection of Gear Couplings for Specific Applications
Choosing the appropriate gear coupling for a specific application involves considering several factors to ensure optimal performance and reliability. Here are the key steps in the selection process:
- Identify Application Requirements: Understand the specific requirements of the application, including the torque and speed requirements, operating conditions, and the amount of angular and axial misalignment expected in the system.
- Calculate Torque and Speed: Determine the required torque and speed ratings for the gear coupling based on the power transmission needs of the application. Consider both peak and continuous torque requirements.
- Consider Misalignment: Evaluate the amount and type of misalignment that the gear coupling needs to accommodate. Different gear coupling designs have varying degrees of misalignment capabilities, so it’s essential to choose one that can handle the expected misalignment in the system.
- Check Space Constraints: Consider the available space for installing the gear coupling. Some applications may have limited space, requiring compact or specially designed couplings to fit properly.
- Assess Environmental Conditions: Determine if the application involves exposure to extreme temperatures, corrosive substances, or other harsh environmental factors. Select a gear coupling made from materials that can withstand the specific environmental conditions.
- Consider Maintenance Requirements: Evaluate the maintenance needs of the gear coupling. Some designs may require more frequent maintenance than others. For applications where regular maintenance is challenging, consider maintenance-free gear coupling options.
- Check Industry Standards and Certifications: Ensure that the selected gear coupling meets relevant industry standards and certifications to guarantee quality and safety.
- Consult with Experts: If needed, seek guidance from coupling manufacturers or engineering experts who can provide valuable insights and recommendations based on their experience and expertise.
By carefully considering these factors and understanding the specific demands of the application, you can select the most suitable gear coupling that will provide reliable and efficient power transmission while minimizing the risk of premature failure or downtime.
editor by CX 2023-08-18
We – EPG Team the bigge EPT Chain and agricultural gearbox manufacturing facility in China with 5 distinct branches. For much more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828
1.Materials:C 45# steel ,stainless steel or EPT essential materials.
two.Sprockets can be created according the customer’s drawings
three.Heat remedy: Hardening and Tempering, Large Frequency Quenching, Carburizing Quenching and so on in accordance the requirements..
4. Inspection: All objects are checked and analyzed thoroughly in the course of each and every doing work process and following generation will be reinspected.
HangZhou EPT Sprocket Co., Ltd. is a expert producer of numerous sprocket wheels, stainless steel sprocket wheels, non-standard sprocket wheels, large pitch sprocket wheels, coupling sprocket wheels, spur gears, timing belt wheels, equipment racks, umbrella Equipment, worm equipment, shaft, sleeve and EPT transmission components companies. And according to buyer drawings, samples, measurement processing personalized creation. The firm integrates style R & D, manufacturing and income. In accordance with stringent generation, inspection and top quality requirements, the company has set up a thorough high quality system, production approach and perfect quality handle. The company’s sprocket items are of large top quality, stability and toughness.
The company now has 80 sets of numerous substantial-precision CNC lathes, equipment hobbing machines, equipment shapers, tempering furnaces, quenching products, gantry planers, common milling, sawing machines, vertical broaching equipment, hydraulic equipment and EPT processing equipment, with an yearly creation capacity of 2 million items . Carburizing and quenching, nitriding, quenching and EPT warmth therapy, floor blackening, galvanizing, electrophoresis, and so forth. At the identical time, it also has higher-precision tests gear this kind of as: Rockwell hardness tester, Vickers hardness tester, metallographic microscope, impression measuring instrument, Magnetic particle flaw detectors, and many others. The items produced are commonly utilised in metallurgy, steel, chemical, textile, agricultural machinery, a few-dimensional garages, packaging machinery, chemical equipment, pharmaceutical machinery, industrial and mining equipment and EPT industries. The merchandise indicators fulfill the demands of importing equivalent merchandise and are exported to Hong Kong and ZheJiang , Southea EPT Asia, Europe, The us, the Middle Ea EPT and EPT areas, and are deeply trustworthy and praised by customers.
Q: Are you trading firm or maker ?
A: We are manufacturing facility.
Q: How long is your supply time?
A: Typically it is 5-10 days if the items are in stock. or it is fifteen-twenty days if the merchandise are not in stock, it is in accordance to quantity.
Q: Do you give samples ? is it cost-free or extra ?
A: Yes, we could provide the sample for free of charge charge but do not spend the co EPT of freight.
Q: What is your conditions of payment ?
A: Payment thirty%TT in advance. 70% T/T ahead of shippment.
Q:What`s the MOQ of your merchandise?
A:1 established,we can also offer with the sample buy. and the massive-amount.
The use of original gear manufacturer’s (OEM) portion quantities or trademarks , e.g. CASE® and John Deere® are for reference needs only and for indicating item use and compatibility. Our firm and the listed alternative elements contained herein are not sponsored, accepted, or produced by the OEM.