HangZhou CHINAMFG Precision Industry Co.,Ltd
The company has owned IS0 9001 (International Quality Management) system certification, ISO14001 (International Environmental Management) system certification, IATF16949 (International Automotive Task Force) system certification and EN15085-2 (Railway applications-Welding of railway vehicles and components) system certification. We have an experienced management team and a group of high-quality talents.
Our advantages are as below.
- Core Value: Integrity + Quality;
- Rich Experience: Since the year of 2001;
- Technical Engineer: 36 Staffs;
- Quality Engineer: 18 Staffs;
- Company Certificate: ISO 9001, ISO14001, ITAF 16949, EN 15085-2;
- Strong Capacity: Up to 100k pieces per day;
|Factory Description and Service Content|
|PRODUCTION LINE:||Metal stamping, Laser cutting, Sheet metal, Welding, Spraying, Electrophoresis, Assembly.|
|MATERIAL:||Carbon steel, Stainless steel, Aluminum, Copper, Brass, Bronze, Customized.|
|PROCEDURES:||Blanking, Punching, Bending, Cutting, Milling, Dilling, Tapping, Riveting, Welding, Assembling, Packing.|
|FINISH:||Powder, Spraying, Sand Blasting, Electroplating, Electrophoresis, Anodizing, Passivating, Customized.|
|COLOR:||Natural, Conversonial, Silver, Grey, Black, White, Red, Blue, Green, Yellow, Matte, Glossy, Customized.|
|SYSTEM CERTIFICATION:||ISO 9001, ISO 14001, ITAF 16949, EN 15085-2.|
|APPLICATION:||Automobile, Communication, Electrical, Electronics, Rail transit, Equipment manufacturing etc.|
|MOQ:||1,000 Pcs ~ 5,000 Pcs|
|MOULD COST:||500 USD ~ 5,000 USD|
|UNIT PRICE:||0.05 USD ~ 5.00 USD|
|PACKING:||Paper Bag, Plastic Bag, PE Bag, Carton Board, Carton Box, Plywood case, Wooden Case, Pallet.|
|MPQ:||50 Pcs ~ 200 Pcs|
|LEAD TIME:||15 Work Days ~ 25 Work Days|
|TRADE TERM:||EXW, FOB, CFR, CIF, DDU, DDP.|
|PAYMENT METHOD:||T/T, L/C, Western Union, Money Gram, PayPal, Ali Pay.|
Workshop Inner View
Production Line View
Metalworking products are very important component in industrial field, It is widely accepted for its stable performance and affordable price.
Especially in the field of Automobile, Communication, Electrical, Electronics, IT, Equipment Manufacturing, Rail Transit and Construction etc.
We committed to provide our customers with excellent products and cater to their demand solutions with lower costs and highly efficiency. Please feel free to contact us, we are looking CHINAMFG to our further cooperation. We treat every customer sincerely and take every project seriously.
1. Why business with CHINAMFG Precision Co., Ltd?
2. Are the products available for selling from your Product Display Area?
3. How to get your quotation?
4. What’s your production leadtime?
5. How to guarantee the products quality?
What Industries Commonly Use Gear Couplings for Power Transmission?
Gear couplings are widely used in various industries for power transmission due to their ability to transmit high torque loads and accommodate misalignments. Some of the industries that commonly utilize gear couplings include:
- Steel Industry: Gear couplings are extensively used in the steel industry for connecting heavy-duty equipment like rolling mills, continuous casting machines, and other steel processing machinery.
- Mining and Quarrying: In mining and quarrying applications, gear couplings are employed to transmit power in conveyor systems, crushers, and heavy excavating machinery.
- Pulp and Paper: The pulp and paper industry uses gear couplings in machines like paper mills, pulp refiners, and stock preparation equipment.
- Marine: Gear couplings are utilized in marine propulsion systems, providing a reliable connection between the engine and the propeller shafts.
- Oil and Gas: Gear couplings find use in the oil and gas industry for connecting pumps, compressors, and other equipment used in upstream and downstream operations.
- Power Generation: Gear couplings are employed in power plants to connect generators, turbines, and other rotating equipment.
- Automotive: Gear couplings are used in automotive applications, particularly in heavy-duty vehicles and machinery like off-road vehicles, construction equipment, and agricultural machinery.
- Chemical and Petrochemical: In chemical processing plants, gear couplings are employed in agitators, mixers, and various equipment where power transmission is crucial.
- Cement and Aggregate: Gear couplings are used in cement plants and aggregate processing equipment for power transmission in crushers, kilns, and conveyors.
These are just a few examples, and gear couplings can be found in various other industries where reliable power transmission is essential. Their robust design and ability to withstand harsh operating conditions make them a popular choice for heavy-duty applications across different sectors.
editor by CX 2023-10-20
Name: Made in china CZPT iron agricultural machinery spare parts coupling
Material: Casting Iron
Min order: 1000 pcs
Packing: export standard packing
Customized production is available as your drawings or sample.
|Material||Grey Iron , Ductile Iron, Carbon Steel|
|Testing instrument||composition testing||Spectrometer, Metallographic microscope|
|Performance testing||Hardness tester, Tensile testing machine|
|Size Measuring||Vernier Caliper, Depth Caliper, feeler gauge,Thread Gauge , Height Gauge|
|Machining Equipment||CNC Center , CNC Machines, Turning, Drilling, Milling, Boring machine,Grinding Machines,|
|Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc.|
|Quality control||Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products|
|Surface Treatment||Sand Blast , Painting, Powder Coating, Galvanized , Hot Galvanized|
|Production Capacity||60000T / Years|
|Lead Time||Normally 30 – 45 Days.|
|Payment Terms||T/T , L/C|
|Material Standard||ASTM , AISI , DIN , BS, JIS, GB,|
We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long.
Our product quality control system
Quality control involves the inspection and control of incoming materials, production process and finished products.
1 Firstly, metallurgical microscope analysis is performed on randomly sampled incoming materials to ensure that the chemical composition meets the production requirements.
2 Then, during the production process, there are QC personnel to conduct timely spot checks to ensure that the product is free of defects during the manufacturing process and to coordinate and handling of any abnormal quality issues that may arise.
3 The final step in the production process is a magnetic particle detector for metal parts to detect hidden cracks or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical property tests and dimensional measurements, and the surface quality is manually 100% inspected.
5 About the quality management system, we strictly carry out system management in accordance with ISO9001 and TS16949 quality standards and 5S lean production management is implemented on the production site.
Our company strictly implements low-carbon environmental protection, energy-saving and
To become 1 of the leading companies
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual CZPT of cooperation.
Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
|Standard Or Nonstandard:||Nonstandard|
Types of Couplings
A coupling is a device that connects two shafts and transmits power from one to the other. Its main purpose is to join two pieces of rotating equipment. It also allows for some degree of misalignment or end movement. Here are a few examples of coupling types: Beam coupling, Flexible coupling, Magnetic coupling, and Shaft coupling.
Beam couplings are used to couple motors and other devices. They are available in several types, including flexible, slit, and rigid beam couplings. Each has unique properties and characteristics. These couplings are best for applications requiring a high level of precision and long life. They are also a practical solution for the connection of stepping and servo motors with screw rods.
Beam couplings are usually made of stainless steel or aluminum alloy, and feature spiral and parallel cut designs. Multiple cuts allow the coupling to accommodate multiple beams and improve angular and parallel misalignment tolerances. Additionally, beam couplings are comparatively cheaper than other types of rotary joints, and they require minimal maintenance.
The materials of a beam coupling should be considered early in the specification process. They are typically made of aluminum or stainless steel, but they can also be manufactured from Delrin, titanium, and other engineering grade materials. Beam couplings are often available in multiple sizes to fit specific shaft diameters.
Beam couplings are a key component of motion control systems. They provide excellent characteristics when used properly, and they are a popular choice for many applications. A thorough understanding of each type of coupling will help to prevent coupling failure and enhance system performance. Therefore, it is important to choose the right coupling for your application.
Various types of beam couplings have unique advantages and disadvantages. The FCR/FSR design has two sets of three beams. It is available in both metric and inch shaft sizes. The FCR/FSR couplings are ideal for light-duty power transmission applications. A metric shaft is more suitable for these applications, while an inch shaft is preferred for heavier duty applications.
Two types of beam couplings are available from Ruland. The Ruland Flexible beam coupling has a multi-helical cut design that offers a greater flexibility than commodity beam couplings. This design allows for higher torque capabilities while minimizing wind-up. In addition, it is also more durable than its commodity counterparts.
A flexible coupling is a versatile mechanical connection that allows for the easy coupling of two moving parts. The design of these couplings allows for a variety of stiffness levels and can address a variety of problems, such as torsional vibrations or critical speed. However, there are a number of tradeoffs associated with flexible couplings.
One of the biggest issues is the installation of the coupling, which requires stretching. This problem can be exacerbated by cold temperatures. In such a case, it is vital to install the coupling properly. Using a gear clamp is one of the most important steps in a successful installation. A gear clamp will keep the coupling in place and prevent it from leaking.
Another common type of flexible coupling is the gear coupling. These couplings are composed of two hubs with crowned external gear teeth that mesh with two internally splined flanged sleeves. The massive size of the teeth makes them resemble gears. Gear couplings offer good torque characteristics but require periodic lubrication. These couplings can also be expensive and have a limited number of applications.
Another type of flexible coupling is the SDP/SI helical coupling. These couplings can accommodate axial motion, angular misalignment, and parallel offset. This design incorporates a spiral pattern that makes them flexible. These couplings are available in stainless steel and aluminum.
A flexible coupling has a wide range of applications. Generally, it is used to connect two rotating pieces of equipment. Depending on its design, it can be used to join two pieces of machinery that move in different directions. This type of coupling is a type of elastomeric coupling, which has elastic properties.
There are many types of flexible couplings available for different types of applications. The purpose of a flexible coupling is to transmit rotational power from one shaft to another. It is also useful for transmitting torque. However, it is important to note that not all flexible couplings are created equally. Make sure to use a reputable brand for your coupling needs. It will ensure a reliable connection.
The simplest and most commonly used type of flexible coupling is the grid coupling. This type of coupling uses two hubs with slotted surfaces. The steel grid is allowed to slide along these slots, which gives it the ability to flex. The only limitation of this type of coupling is that it can only tolerate a 1/3 degree misalignment. It can transmit torques up to 3,656 Nm.
Magnetic coupling is a technique used to transfer torque from one shaft to another using a magnetic field. It is the most common type of coupling used in machinery. It is highly effective when transferring torque from a rotating motor to a rotating shaft. Magnetic couplings can handle high torques and high speeds.
Magnetic coupling is described by the energy difference between a high-spin state and a broken symmetry state, with the former being the energy of a true singlet state. In single-determinant theories, this energy difference is called the Kij. Usually, the broken-symmetry state is a state with two interacting local high-spin centers.
The magnetic coupling device is regarded as a qualitative leap in the reaction still industry. It has solved a number of problems that had plagued the industry, including flammability, explosiveness, and leakage. Magnetic couplings are a great solution for many applications. The chemical and pharmaceutical industries use them for various processes, including reaction stills.
Magnetic couplings are a good choice for harsh environments and for tight spaces. Their enclosed design keeps them fluid and dust-proof. They are also corrosion-resistant. In addition, magnetic couplings are more affordable than mechanical couplings, especially in areas where access is restricted. They are also popular for testing and temporary installations.
Another use for magnetic coupling is in touch screens. While touch screens use capacitive and resistive elements, magnetic coupling has found a cool new application in wireless charging. While the finger tracking on touch screens may seem like a boley job, the process is very sensitive. The devices that use wireless charging need to have very large coils that are locked into resonant magnetic coupling.
Magnetic couplings also help reduce hydraulic horsepower. They cushion starts and reduce alignment problems. They can also improve flow in oversized pumps. A magnetic coupling with an 8 percent air gap can reduce hydraulic HP by approximately 27 percent. In addition, they can be used in aggressive environments. They also help reduce repair costs.
Magnetic couplings are a great choice for pumps and propeller systems because they have the added advantage of being watertight and preventing shaft failure. These systems also have the benefit of not requiring rotating seals.
A shaft coupling joins two shafts and transmits rotational motion. Generally, shaft couplings allow for some degree of misalignment, but there are also torque limiters. Selecting the right coupling can save you time and money and prevent equipment downtime. Here are the main features to consider when purchasing a coupling for your application.
Shaft couplings should be easy to install and disassemble, transmit full power to the mated shaft, and reduce shock loads. A shaft coupling that does not have projecting parts should be used for machines that move or rotate at high speeds. Some types of shaft couplings are flexible while others are rigid.
Shaft couplings can be used in a variety of applications, including piping systems. They can be used to connect shafts that are misaligned and help maintain alignment. They can also be used for vibration dampening. Shaft couplings also allow shafts to be disconnected when necessary.
Shaft couplings can accommodate a certain amount of backlash, but this backlash must be well within the tolerance set by the system. Extremely high backlash can break the coupling and cause excessive wear and stress. In addition, excessive backlash can lead to erratic alignment readings. To avoid these issues, operators must reduce backlash to less than 2deg.
Shaft couplings are often referred to by different names. Some are referred to as “sliced” couplings while others are known as “slit” couplings. Both types offer high torque and torsional stiffness. These couplings are typically made from metals with various alloys, such as acetal, stainless steel, or titanium.
CZPT Pulley produces shaft couplings for a variety of applications. These products are used in high-power transmission systems. They have several advantages over friction couplings. In addition to minimizing wear, they don’t require lubrication. They are also capable of transmitting high torque and high speeds.
Another type of shaft coupling is the universal coupling. It is used to transmit power to multiple machines with different spindles. Its keyed receiving side and flanges allow it to transmit power from one machine to another.
editor by CX 2023-04-17
Used in Mills of cold galvanizing line(CGL) production line.
Higher wear resistance
Rolling Mill to transform torque.
|To Be Negotiated||5 Pieces
|Stiffness & Flexibility:||Flexible Shaft|
|Journal Diameter Dimensional Accuracy:||as Per Requirement|
|Axis Shape:||Universal Joint|
|Shaft Shape:||Optic Axis|
|To Be Negotiated||5 Pieces
|Stiffness & Flexibility:||Flexible Shaft|
|Journal Diameter Dimensional Accuracy:||as Per Requirement|
|Axis Shape:||Universal Joint|
|Shaft Shape:||Optic Axis|
What Is a Coupling?
A coupling is a device that connects two shafts together. It transmits power from one to the other and is used to join rotating equipment. It can also allow for some degree of misalignment and end movement. It is used in mechanical engineering and manufacturing. To learn more about couplings, read this article.
Mechanical connection between two objectsThe present invention relates to a method and assembly for forming a mechanical connection between two objects. The methods of this invention are suitable for connecting both solid and hollow objects. For example, the method can be used to make mechanical connections between two cylinders. This method is particularly useful for connecting two cylinders that are positioned near each other.
A coupling insert is a part of a vehicle’s drivetrain that absorbs vibrations. These inserts are designed to prevent couplings from moving out of phase. However, the coupling inserts themselves can wear out and need to be replaced. Universal joints are an alternative if the coupling is out of phase by more than one degree. In addition, internal bearings in the coupling need to be lubricated and replaced when they begin to show signs of wear.
Another embodiment of the invention includes a flexible coupling 25 that includes rearwardly-extending lugs that extend toward the coupling member 23. These lugs interdigitate with corresponding lugs on the coupling member 23. They are spaced circumferentially. A first elastic member 28 is interposed between lugs 26 and 27, and is adapted to yield in a counterclockwise direction. As a result, it absorbs torsional vibrations.
Blocks heat transfer
Thermal coupling occurs when a solid block is thermally coupled to the air or fluid passing through it. The amount of heat transferred through a solid block depends on the heat transfer coefficients of the materials. This paper presents a numerical model to understand how heat transfers through different block materials. This work also describes the thermal resistance network for a one-dimensional block.
In some cases, thermal coupling increases the heat transfer mechanism. As illustrated in FIG. 1D, a heatpipe coupler 112 couples two heatpipes 110-1 and 110-2. This configuration allows the pipes to be coupled to the heat source and to the condenser. In addition, the heat pipe couplers may have bellows at the ends to help facilitate linear motion.
Thermal coupling is achieved by ensuring that at least one block is made of a material with a lower thermal expansion coefficient than the annulus. Ideally, the block’s mean thermal expansion coefficient is at least twenty percent lower than the annulus’s mean thermal expansion coefficient. This ensures that the thermal coupling between the two parts is as efficient as possible.
Another type of thermal coupling is achieved by using flexible elements. These are often washers or springs. These components allow the blocks to maintain physical contact with the post 55, which means that the heat transfer is more efficient even at higher temperatures. The flexibility of these elements also makes it possible to choose an element that will not impede assembly.
Protects rotating equipment
A reliable, long-lasting coupling system can reduce the risk of damage to rotating equipment. Designed to protect against torque overload and wear, Voith torque-limiting couplings provide outstanding safety and reliability. As a result, they can deliver maximum performance and minimize equipment downtime. In addition to their long-term benefits, these solutions are ideal for applications where safety and reliability are of paramount importance.
A good coupling provides many advantages, including the ability to transmit power, compensate for axial movement, and absorb shock. It is essential to choose the proper coupling for your application based on the basic conditions of your rotating equipment. For example, if you have two shafts with parallel rotation axes, you should choose a parallel coupling. Otherwise, you should use an angular coupling.
Torque-limiting couplings can also provide protection for rotating equipment by disengaging at a specific torque level. This protects the drive shaft from undergoing catastrophic failure. Torque limiters are particularly helpful for high-value equipment. By preventing catastrophic failure, you can avoid expensive repairs and minimize equipment downtime.
Coupling guards are easy to install and provide effective protection for rotating equipment. These covers are made of sheet metal bent to fit over the shaft. They are durable and easy to remove when necessary. This type of guard can prevent employees from catching their hands, tools, or loose clothing on motor coupling components.
editor by czh 2023-01-21
The roller chain coupling is a flexible coupling of amazingly easy design. It is made up of a combination of 1 coupling chain and a pair of coupling sprockets. Versatile and robust, the roller chain coupling is appropriate for a wide assortment of coupling programs.
Roller chain coupling can employed for the atmosphere which with substantial temperature, wet and dirty problems. It is not suited for the event which is in substantial pace and with strong influence load. Roller chain coupling should functioning with excellent lubrication and security go over conditions.
The typical chain coupling involves double roller chain coupling, single row roller chain coupling, tooth shape chain coupling, nylon chain coupling. Its scale is compact and its excess weight is light-weight. But roller chain coupling do not have high need to set up precision.
Generally talking, it is generally in extended service daily life. Generation line tools for different types of frozen food and dehydrated greens should transport by stainless steel chain. Roller chains are broadly utilized to house, industrial and agricultural equipment, involves conveyor, drawing device, printing device, car, motorbike and bicycle.
1.Straightforward framework,simple assembly and disassembly.
two.Gentle bodyweight,and extended service daily life.
3.Have a certain ability to compensate for installation less precision.
4.Ideal for substantial temperature,soaked and dusty industrial setting.
5.Can not for higher pace,violent vibration.
|KASIN No.||Chain Sort||d||L||G||S||D||H||C||Excess weight/Kg||A||B||Casing Excess weight/Kg|
|3012||06B-2 × 12||twelve~sixteen||64.eight||29.8||five.2||35||forty five||ten.2||.31||sixty nine||63||.22|
|4012||forty-2 × 12||twelve~22||seventy nine.4||36||seven.4||35||62||fourteen.4||.73||77||seventy two||.3|
|4014||40-2 × 14||twelve~28||79.four||36||seven.four||forty three||sixty nine||14.4||one.twelve||84||seventy five||.31|
|4016||40-2 × 16||14~32||87.4||forty||7.4||fifty||77||fourteen.four||1.5||ninety two||72||.35|
|5014||50-2 × 14||15~35||99.seven||forty five||9.7||55||86||18.one||two.15||one zero one||eighty five||.forty seven|
|5016||50-2 × 16||16~40||99.seven||45||9.seven||sixty two||ninety three||18.one||two.seventy five||one hundred ten||87||.five|
|5018||fifty-2 × 18||sixteen~forty five||ninety nine.7||forty five||nine.7||70||106||18.one||3.six||122||85||.six|
|6018||sixty-2 × 18||twenty~fifty six||123.five||fifty six||eleven.five||85||127||22.eight||6.fifty five||147||one zero five||one.2|
|6571||sixty-2 × 20||twenty~sixty||123.five||56||eleven.5||one/8822 0571 -57152031 Fax: 86~/8822 0571 -57152030
Types of Couplings
A coupling is a device that connects two shafts together. It transmits power from one end to another and is used for joining rotating equipment. A coupling is flexible and can accommodate a certain amount of end movement and misalignment. This allows for more flexibility in applications. Various types of couplings are available, and each one serves a specific purpose.
There are many types of shaft couplings, and they are used in a wide range of applications. The type you need depends on the torque, speed, and horsepower you need, as well as the size of the shaft and its spatial limitations. You may also need to consider whether the coupling will accommodate misalignment.
Flexible couplings are a type of coupling used to connect two shafts. They are made of rubber or plastic and allow for axial movement of the connected equipment. They do not require lubrication and are resistant to fatigue failure. Flexible couplings are useful for a number of applications. A common type of flexible coupling is the gear coupling, which has gear teeth inside its sleeve. Another type of flexible coupling is the metallic membrane coupling. A metallic membrane coupling is flexible due to flexing metallic discs.
A clutch coupling connects two rotating shafts by friction. The clutch engages power when the engine is running, disengaging power when the brake is applied. Clutch couplings are used in applications where the speed of a machine is variable or where continuous service is required. The clutch can transmit power, torque, and axial force.
Clamped couplings are commonly used in a variety of industries. They can be used in medical equipment, dental equipment, military equipment, laboratory equipment, and in precision industrial controls. They are available in a wide variety of sizes and keyways. This type of coupling offers a number of advantages, including ease of installation and quick and easy replacement.
CZPT couplings are designed to be flexible, allowing them to accommodate misaligned shafts and transmit torque in either direction. They are made with three discs, two hubs, and a center that are arranged with grooves and fins. These features allow for two degrees of freedom during assembly, and can accommodate misalignment of up to 5% of the shaft diameter.