Product Description
KC roller chain coupling GL with housing gear 5018 chain wheel connector stainless steel DJM laminated group single double diaphragm coupling DML elastic expansion sleeve
Product Description
A roller chain coupling, also known as a roller chain sprocket coupling, is a type of mechanical coupling used to connect 2 shafts together for transmitting torque and rotational motion. It utilizes a roller chain and 2 sprockets to establish a positive drive connection between the shafts.
Here are some key features and characteristics of roller chain couplings:
1. Construction: A roller chain coupling consists of 2 sprockets, 1 mounted on each shaft to be connected, and a roller chain that meshes with the sprocket teeth. The sprockets have specially designed teeth that match the pitch of the roller chain.
2. Torque Transmission: The primary function of a roller chain coupling is to transmit torque from 1 shaft to another. As the driving shaft rotates, it drives the roller chain, which in turn drives the sprocket on the driven shaft, transmitting torque and rotational motion.
3. Misalignment Compensation: Roller chain couplings can accommodate small amounts of angular, parallel, and axial misalignment between the connected shafts. The flexibility of the roller chain allows it to compensate for these misalignments, reducing stress and minimizing wear on the system.
4. Shock Absorption: Roller chain couplings have some inherent shock-absorbing capabilities due to the flexibility of the roller chain. This helps to dampen sudden impacts or vibrations, protecting the connected equipment from damage.
5. Maintenance and Lubrication: Roller chain couplings require regular maintenance, including lubrication of the roller chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and extending the life of the coupling.
6. Speed and Power Transmission: Roller chain couplings are suitable for a wide range of speeds and power transmission requirements. The selection of the appropriate roller chain size, sprocket tooth count, and material ensures efficient torque transmission and reliable performance.
7. Applications: Roller chain couplings are commonly used in various industrial applications, including power transmission systems, conveyor systems, agricultural machinery, and other equipment that requires reliable torque transfer. They are suitable for both high-speed and low-speed applications.
When selecting a roller chain coupling, factors such as torque capacity, shaft size compatibility, speed requirements, misalignment tolerances, and environmental conditions should be considered. Proper installation, alignment, and regular maintenance are essential for optimal performance and longevity of the roller chain coupling system.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Limitations and Disadvantages of Using Gear Couplings
While gear couplings offer many advantages, they also have some limitations and disadvantages that should be considered when selecting coupling solutions for specific applications:
- Cost: Gear couplings can be more expensive compared to other types of couplings, especially when precision machining or specialized materials are required. The initial investment might be higher, but the long-term benefits may outweigh the cost.
- Size and Weight: Gear couplings are generally larger and heavier than some other coupling types. This can impact the overall size and weight of the machinery, which may be a concern in applications with limited space or weight restrictions.
- Maintenance: Gear couplings require regular maintenance, including lubrication and periodic inspection to ensure proper functioning. Neglecting maintenance can lead to premature wear and failure.
- Backlash: Like other gear mechanisms, gear couplings may have some inherent backlash due to the clearance between gear teeth. This slight play can affect precision applications where accurate motion transmission is critical.
- Noise and Vibration: Gear couplings can generate more noise and vibration compared to flexible couplings, especially at higher speeds. This can be a concern in applications that require low-noise operation.
- Misalignment Tolerance: While gear couplings can handle moderate misalignment, they may not be as forgiving as flexible couplings in accommodating significant shaft misalignment.
Despite these limitations, gear couplings remain a popular choice for many applications, particularly in heavy-duty industrial settings where they excel in transmitting high torque and handling demanding conditions. Proper selection, installation, and maintenance can help mitigate some of the disadvantages, making gear couplings a reliable choice for power transmission in various industries.
editor by CX 2024-04-15
China best Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling gear coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Maintenance Requirements for Gear Couplings
Gear couplings, like any mechanical component, require regular maintenance to ensure optimal performance, reliability, and longevity. Proper maintenance can help prevent unexpected failures and downtime, leading to cost savings and increased productivity. Here are the key maintenance requirements for gear couplings:
- Lubrication: Regular and proper lubrication is essential for gear couplings. The coupling’s gear teeth and mating surfaces should be adequately lubricated to minimize friction and wear. The lubrication interval and type of lubricant used depend on the application, load, and operating conditions. It is crucial to follow the manufacturer’s recommendations for lubrication intervals and the appropriate lubricant to use.
- Inspections: Routine inspections should be performed to check for signs of wear, misalignment, or damage. Visual inspections can help detect any abnormalities, such as pitting, scoring, or corrosion on the gear teeth. Additionally, inspections can identify any misalignment issues that may need to be addressed to prevent further damage.
- Torque Monitoring: Monitoring the torque transmitted through the coupling can help identify any abnormal increases that might indicate a problem in the system. Sudden changes in torque levels could signal misalignment or other issues that need attention.
- Alignment Checks: Regularly checking and correcting shaft alignment is crucial for the proper functioning of gear couplings. Misalignment can lead to increased wear and premature failure of the coupling. Proper alignment reduces the stress on the coupling and connected equipment.
- Temperature Monitoring: Monitoring the operating temperature of the coupling can provide insights into potential problems. Abnormally high temperatures could indicate insufficient lubrication or other issues that need investigation.
- Coupling Removal and Cleaning: Periodically removing the coupling for cleaning and inspection of internal components can be beneficial, especially in harsh or dirty environments. This allows for a more thorough inspection and helps maintain the coupling’s performance.
- Replacement of Worn Components: If any components of the gear coupling, such as seals or gaskets, are worn or damaged, they should be replaced promptly to maintain the coupling’s integrity and prevent leaks.
- Proper Storage: If the coupling is temporarily removed from service or stored, it should be stored in a clean and dry environment to prevent corrosion and damage to the components.
It is essential to follow the manufacturer’s maintenance guidelines and recommendations for the specific gear coupling model being used. Regular maintenance and adherence to proper procedures can help extend the service life of gear couplings and ensure reliable and efficient operation in the mechanical system.
editor by CX 2024-04-11
China OEM Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling gear coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Are There Any Safety Considerations When Using Gear Couplings in Rotating Machinery?
Yes, there are several safety considerations to keep in mind when using gear couplings in rotating machinery:
- Guarding: It is essential to provide adequate guarding around gear couplings and other rotating parts to prevent accidental contact with moving components. Proper guarding helps protect personnel from potential entanglement, pinch points, or other hazards.
- Maintenance and Inspection: Regular maintenance and inspection of gear couplings are critical to ensure their safe and reliable operation. This includes checking for signs of wear, lubrication levels, and any abnormalities in the coupling’s performance.
- Lubrication: Proper lubrication of the gear coupling is essential to reduce friction, wear, and heat generation. Follow the manufacturer’s guidelines for lubrication intervals and use the recommended lubricant type.
- Temperature Monitoring: In high-speed or high-temperature applications, it is advisable to monitor the temperature of the gear coupling during operation. Excessive heat can indicate issues with lubrication or alignment that need immediate attention.
- Alignment: Ensure proper alignment of the connected shafts and gear coupling during installation. Misalignment can lead to increased wear, vibration, and premature failure of the coupling.
- Torque and Speed Limitations: Adhere to the specified torque and speed limitations provided by the gear coupling manufacturer. Operating the coupling beyond its rated capacity can result in failures and safety hazards.
- Emergency Shutdown: Machinery equipped with gear couplings should have an accessible and effective emergency shutdown mechanism to quickly stop the equipment in case of emergencies.
- Training: Provide proper training to personnel who work with or around machinery equipped with gear couplings. Training should cover safety protocols, coupling maintenance procedures, and the potential hazards associated with the equipment.
- Replace Damaged Couplings: If a gear coupling shows signs of damage, excessive wear, or malfunction, it should be replaced promptly to prevent potential accidents or equipment breakdowns.
Following these safety considerations can help ensure the safe and efficient operation of rotating machinery equipped with gear couplings. Regular maintenance, adherence to safety guidelines, and proper training contribute to a safer working environment and prolong the service life of gear couplings and the connected equipment.
editor by CX 2024-04-10
China wholesaler High Quality Machinery China Factory Transmission Drive Roller Chain Coupling Gear gear coupling
Product Description
Welcome to Visit our wuyi CHINAMFG chain factory in CHINA.
all kinds of chain couplings, including as belows:
4012-4014-4016 ,,6018,6571,8018,8571,1571,12571 and so on.
Item | Sprocket / plate wheel/gear | |
Standard | DIN, KANA, ANSI, ISO, etc | |
Material | C45, stainless steel SS304 & SS316, Cast iron | |
Bore | Pilot bore, finished bore, taper bore | |
Surface Treatment | Black oxided, Zinc plated, Electrophoresis, self color and so on | |
Heat treatment | Teeth inductive and quenching hardened HRC45-50,High frequency quenching or no hardened | |
Process | Forging, Cutting, Hobbing teeth, CNC Lathe machining | |
|
||
European Type | 03B, 04B, 05B, 06B, 081B, 083B/084B, 085B, 086B, 08B, 10B, 12B, 16B, 20B, 24B, 28B, 32B,40B,48B with simplex, duplex and triplex | |
American Type | 25, 35, 40, 50, 60, 80, 100, 120, 140, 160, 200, 240 with simplex or duplex and triplex | |
Double pitch sprockets Type |
C2042, C2052, C2062, C2082, C2040, C2050, C2060, C2080 | |
sprocket Type | Taper bore sprockets,Finished bore sprockets,Idler sprockets with ball bearing,Double simplex sprockets,Sprockets with split taper bushings,Sprockets with QD bushings,Double sprockets for 2 single chains,Type A & Type B, Single, Double, Triple -all kind sof standardf sprocket or wheel plate,and also can match with special conveyor chain, agricultural chain. or can make , according to customer reuqiryment | |
Business type | Manufacturer/FACTORY | |
Main export market | Europe, South America, Southeast Asia, Middle East, Africa | |
Manufacturing method | Forged and then machined and hobbed | |
Bitmap
|
Plywood Case/Pallet/cartons or according to customer reuqiryment |
we are CHINAMFG chain factory from CHINA. |
We make roller chains over 20 years. main ASA chains: — main DIN chains:06b-08b-10b-12b-16b-20b-24b-32b main motorcycle chains: H 520 520H 530 Our quality: middle level and good and stable. Follow up XIHU (WEST LAKE) DIS.HUA standard We also exported many industrial sprockets together with our chains. We mainly exported chains to South America AND Europe. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Types of Gear Coupling Designs
There are several types of gear coupling designs available, each with its own specific characteristics and applications. The main types of gear couplings are:
- Sleeve Gear Couplings: Sleeve gear couplings consist of two hubs with external gears and a center sleeve with internal gears. The hubs are mounted on the shaft ends, and the center sleeve connects the two hubs. This design allows for angular and axial misalignment while transmitting torque between the shafts. Sleeve gear couplings are suitable for general-purpose applications and offer easy maintenance.
- Continuous Sleeve Gear Couplings: Continuous sleeve gear couplings are an improved version of sleeve gear couplings. In this design, the center sleeve is extended to cover the entire length of the hubs, providing additional support and increasing torque capacity. The continuous sleeve design reduces the bending effect on the shafts and allows for higher torque transmission.
- Flanged Sleeve Gear Couplings: Flanged sleeve gear couplings are similar to continuous sleeve couplings but include flanges at the ends of the center sleeve. These flanges provide extra support and help maintain proper alignment between the shafts. Flanged sleeve gear couplings are commonly used in high-speed and heavy-duty applications.
- Half Gear Couplings: Half gear couplings, also known as semi-rigid gear couplings, consist of one flexible half and one rigid half. The flexible half has internal gear teeth, while the rigid half has external gear teeth. This design allows for angular misalignment while offering higher torque capacity than fully flexible couplings. Half gear couplings are often used in applications where some degree of misalignment is expected, but not as much as what sleeve gear couplings can handle.
- Full Gear Couplings: Full gear couplings consist of two hubs with external gear teeth that mesh directly with each other. This design provides high torque capacity and is suitable for applications requiring minimal misalignment. Full gear couplings offer excellent torsional rigidity and are often used in precision applications where accurate shaft alignment is critical.
- Flexible Gear Couplings: Flexible gear couplings combine the features of gear couplings and flexible couplings. They consist of two hubs with external gears and a flexible element, such as a membrane or elastomeric material, connecting the hubs. This design allows for some misalignment while providing damping of vibrations and shock absorption.
Each type of gear coupling has its advantages and limitations, and the choice of coupling design depends on the specific requirements of the application, including the level of misalignment, torque capacity, speed, and environmental conditions.
editor by CX 2024-04-04
China Hot selling High Quality Machinery China Factory Transmission Drive Roller Chain Coupling Gear gear coupling
Product Description
Welcome to Visit our wuyi CHINAMFG chain factory in CHINA.
all kinds of chain couplings, including as belows:
4012-4014-4016 ,,6018,6571,8018,8571,1571,12571 and so on.
Item | Sprocket / plate wheel/gear | |
Standard | DIN, KANA, ANSI, ISO, etc | |
Material | C45, stainless steel SS304 & SS316, Cast iron | |
Bore | Pilot bore, finished bore, taper bore | |
Surface Treatment | Black oxided, Zinc plated, Electrophoresis, self color and so on | |
Heat treatment | Teeth inductive and quenching hardened HRC45-50,High frequency quenching or no hardened | |
Process | Forging, Cutting, Hobbing teeth, CNC Lathe machining | |
|
||
European Type | 03B, 04B, 05B, 06B, 081B, 083B/084B, 085B, 086B, 08B, 10B, 12B, 16B, 20B, 24B, 28B, 32B,40B,48B with simplex, duplex and triplex | |
American Type | 25, 35, 40, 50, 60, 80, 100, 120, 140, 160, 200, 240 with simplex or duplex and triplex | |
Double pitch sprockets Type |
C2042, C2052, C2062, C2082, C2040, C2050, C2060, C2080 | |
sprocket Type | Taper bore sprockets,Finished bore sprockets,Idler sprockets with ball bearing,Double simplex sprockets,Sprockets with split taper bushings,Sprockets with QD bushings,Double sprockets for 2 single chains,Type A & Type B, Single, Double, Triple -all kind sof standardf sprocket or wheel plate,and also can match with special conveyor chain, agricultural chain. or can make , according to customer reuqiryment | |
Business type | Manufacturer/FACTORY | |
Main export market | Europe, South America, Southeast Asia, Middle East, Africa | |
Manufacturing method | Forged and then machined and hobbed | |
Bitmap
|
Plywood Case/Pallet/cartons or according to customer reuqiryment |
we are CHINAMFG chain factory from CHINA. |
We make roller chains over 20 years. main ASA chains: — main DIN chains:06b-08b-10b-12b-16b-20b-24b-32b main motorcycle chains: H 520 520H 530 Our quality: middle level and good and stable. Follow up XIHU (WEST LAKE) DIS.HUA standard We also exported many industrial sprockets together with our chains. We mainly exported chains to South America AND Europe. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Maintenance Requirements for Gear Couplings
Gear couplings, like any mechanical component, require regular maintenance to ensure optimal performance, reliability, and longevity. Proper maintenance can help prevent unexpected failures and downtime, leading to cost savings and increased productivity. Here are the key maintenance requirements for gear couplings:
- Lubrication: Regular and proper lubrication is essential for gear couplings. The coupling’s gear teeth and mating surfaces should be adequately lubricated to minimize friction and wear. The lubrication interval and type of lubricant used depend on the application, load, and operating conditions. It is crucial to follow the manufacturer’s recommendations for lubrication intervals and the appropriate lubricant to use.
- Inspections: Routine inspections should be performed to check for signs of wear, misalignment, or damage. Visual inspections can help detect any abnormalities, such as pitting, scoring, or corrosion on the gear teeth. Additionally, inspections can identify any misalignment issues that may need to be addressed to prevent further damage.
- Torque Monitoring: Monitoring the torque transmitted through the coupling can help identify any abnormal increases that might indicate a problem in the system. Sudden changes in torque levels could signal misalignment or other issues that need attention.
- Alignment Checks: Regularly checking and correcting shaft alignment is crucial for the proper functioning of gear couplings. Misalignment can lead to increased wear and premature failure of the coupling. Proper alignment reduces the stress on the coupling and connected equipment.
- Temperature Monitoring: Monitoring the operating temperature of the coupling can provide insights into potential problems. Abnormally high temperatures could indicate insufficient lubrication or other issues that need investigation.
- Coupling Removal and Cleaning: Periodically removing the coupling for cleaning and inspection of internal components can be beneficial, especially in harsh or dirty environments. This allows for a more thorough inspection and helps maintain the coupling’s performance.
- Replacement of Worn Components: If any components of the gear coupling, such as seals or gaskets, are worn or damaged, they should be replaced promptly to maintain the coupling’s integrity and prevent leaks.
- Proper Storage: If the coupling is temporarily removed from service or stored, it should be stored in a clean and dry environment to prevent corrosion and damage to the components.
It is essential to follow the manufacturer’s maintenance guidelines and recommendations for the specific gear coupling model being used. Regular maintenance and adherence to proper procedures can help extend the service life of gear couplings and ensure reliable and efficient operation in the mechanical system.
editor by CX 2024-04-04
China best Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling gear coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Handling Misalignment with Gear Couplings
Gear couplings are designed to accommodate certain degrees of misalignment between shafts, making them suitable for applications where some flexibility is required. They can handle three main types of misalignment:
- Angular Misalignment: This type of misalignment occurs when the axes of the two connected shafts are not parallel but intersect at a small angle. Gear couplings can handle a moderate amount of angular misalignment, typically up to a few degrees, without sacrificing performance.
- Parallel Misalignment: Parallel misalignment refers to a situation where the two connected shafts are offset in parallel but remain parallel to each other. Gear couplings can accommodate a certain amount of parallel misalignment, but it is generally limited to a fraction of the coupling’s overall length.
- Axial Misalignment: Axial misalignment happens when the two shafts are offset along the axis of rotation. Gear couplings can handle limited axial misalignment, but it is essential to ensure that the coupling’s end float or end-play is correctly set to prevent axial loading on connected equipment.
It is important to note that while gear couplings can handle some degree of misalignment, excessive misalignment can lead to premature wear and failure. Regular maintenance and proper installation are crucial to ensuring that gear couplings perform optimally and have a longer service life.
editor by CX 2024-03-27
China manufacturer High Quality Machinery China Factory Transmission Drive Roller Chain Coupling Gear gear coupling
Product Description
Welcome to Visit our wuyi CHINAMFG chain factory in CHINA.
all kinds of chain couplings, including as belows:
4012-4014-4016 ,,6018,6571,8018,8571,1571,12571 and so on.
Item | Sprocket / plate wheel/gear | |
Standard | DIN, KANA, ANSI, ISO, etc | |
Material | C45, stainless steel SS304 & SS316, Cast iron | |
Bore | Pilot bore, finished bore, taper bore | |
Surface Treatment | Black oxided, Zinc plated, Electrophoresis, self color and so on | |
Heat treatment | Teeth inductive and quenching hardened HRC45-50,High frequency quenching or no hardened | |
Process | Forging, Cutting, Hobbing teeth, CNC Lathe machining | |
|
||
European Type | 03B, 04B, 05B, 06B, 081B, 083B/084B, 085B, 086B, 08B, 10B, 12B, 16B, 20B, 24B, 28B, 32B,40B,48B with simplex, duplex and triplex | |
American Type | 25, 35, 40, 50, 60, 80, 100, 120, 140, 160, 200, 240 with simplex or duplex and triplex | |
Double pitch sprockets Type |
C2042, C2052, C2062, C2082, C2040, C2050, C2060, C2080 | |
sprocket Type | Taper bore sprockets,Finished bore sprockets,Idler sprockets with ball bearing,Double simplex sprockets,Sprockets with split taper bushings,Sprockets with QD bushings,Double sprockets for 2 single chains,Type A & Type B, Single, Double, Triple -all kind sof standardf sprocket or wheel plate,and also can match with special conveyor chain, agricultural chain. or can make , according to customer reuqiryment | |
Business type | Manufacturer/FACTORY | |
Main export market | Europe, South America, Southeast Asia, Middle East, Africa | |
Manufacturing method | Forged and then machined and hobbed | |
Bitmap
|
Plywood Case/Pallet/cartons or according to customer reuqiryment |
we are CHINAMFG chain factory from CHINA. |
We make roller chains over 20 years. main ASA chains: — main DIN chains:06b-08b-10b-12b-16b-20b-24b-32b main motorcycle chains: H 520 520H 530 Our quality: middle level and good and stable. Follow up XIHU (WEST LAKE) DIS.HUA standard We also exported many industrial sprockets together with our chains. We mainly exported chains to South America AND Europe. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What Is a Gear Coupling and How Does It Work?
A gear coupling is a type of mechanical coupling that connects two shafts together to transmit torque and rotational motion between them. It consists of two gear-like hubs with external teeth that mesh together and transmit torque via the engagement of the teeth. The gear teeth on the hubs allow for high torque transmission and provide flexibility to accommodate misalignments between the shafts.
The working principle of a gear coupling can be summarized as follows:
1. Gear Hubs: A gear coupling consists of two hubs, each attached to the respective shafts that need to be connected. The hubs have external gear teeth that mesh together when the coupling is assembled.
2. Gear Teeth Engagement: When the two gear hubs are brought together during installation, the gear teeth on one hub mesh with the corresponding teeth on the other hub. This meshing creates a strong mechanical connection between the two shafts.
3. Torque Transmission: As the connected shafts rotate, the gear teeth engage and transmit torque from one shaft to the other. The gear coupling can handle high torque loads, making it suitable for heavy-duty applications.
4. Misalignment Compensation: One of the key advantages of a gear coupling is its ability to accommodate various types of misalignment, including angular, parallel, and axial misalignments between the connected shafts. This misalignment compensation helps reduce stress on the connected equipment and prevents premature wear.
5. Lubrication: Gear couplings may require lubrication to reduce friction between the gear teeth and ensure smooth operation. Proper lubrication helps improve the efficiency and longevity of the coupling.
Gear couplings are commonly used in various industrial applications, such as power generation, steel mills, mining, and heavy machinery. They offer high torque capacity, excellent misalignment accommodation, and reliability, making them a preferred choice for transmitting power in demanding environments.
editor by CX 2024-03-08
China best Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling gear coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Types of Gear Coupling Designs
There are several types of gear coupling designs available, each with its own specific characteristics and applications. The main types of gear couplings are:
- Sleeve Gear Couplings: Sleeve gear couplings consist of two hubs with external gears and a center sleeve with internal gears. The hubs are mounted on the shaft ends, and the center sleeve connects the two hubs. This design allows for angular and axial misalignment while transmitting torque between the shafts. Sleeve gear couplings are suitable for general-purpose applications and offer easy maintenance.
- Continuous Sleeve Gear Couplings: Continuous sleeve gear couplings are an improved version of sleeve gear couplings. In this design, the center sleeve is extended to cover the entire length of the hubs, providing additional support and increasing torque capacity. The continuous sleeve design reduces the bending effect on the shafts and allows for higher torque transmission.
- Flanged Sleeve Gear Couplings: Flanged sleeve gear couplings are similar to continuous sleeve couplings but include flanges at the ends of the center sleeve. These flanges provide extra support and help maintain proper alignment between the shafts. Flanged sleeve gear couplings are commonly used in high-speed and heavy-duty applications.
- Half Gear Couplings: Half gear couplings, also known as semi-rigid gear couplings, consist of one flexible half and one rigid half. The flexible half has internal gear teeth, while the rigid half has external gear teeth. This design allows for angular misalignment while offering higher torque capacity than fully flexible couplings. Half gear couplings are often used in applications where some degree of misalignment is expected, but not as much as what sleeve gear couplings can handle.
- Full Gear Couplings: Full gear couplings consist of two hubs with external gear teeth that mesh directly with each other. This design provides high torque capacity and is suitable for applications requiring minimal misalignment. Full gear couplings offer excellent torsional rigidity and are often used in precision applications where accurate shaft alignment is critical.
- Flexible Gear Couplings: Flexible gear couplings combine the features of gear couplings and flexible couplings. They consist of two hubs with external gears and a flexible element, such as a membrane or elastomeric material, connecting the hubs. This design allows for some misalignment while providing damping of vibrations and shock absorption.
Each type of gear coupling has its advantages and limitations, and the choice of coupling design depends on the specific requirements of the application, including the level of misalignment, torque capacity, speed, and environmental conditions.
editor by CX 2024-01-15
China OEM Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling gear coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
Maintenance Requirements for Gear Couplings
Gear couplings, like any mechanical component, require regular maintenance to ensure optimal performance, reliability, and longevity. Proper maintenance can help prevent unexpected failures and downtime, leading to cost savings and increased productivity. Here are the key maintenance requirements for gear couplings:
- Lubrication: Regular and proper lubrication is essential for gear couplings. The coupling’s gear teeth and mating surfaces should be adequately lubricated to minimize friction and wear. The lubrication interval and type of lubricant used depend on the application, load, and operating conditions. It is crucial to follow the manufacturer’s recommendations for lubrication intervals and the appropriate lubricant to use.
- Inspections: Routine inspections should be performed to check for signs of wear, misalignment, or damage. Visual inspections can help detect any abnormalities, such as pitting, scoring, or corrosion on the gear teeth. Additionally, inspections can identify any misalignment issues that may need to be addressed to prevent further damage.
- Torque Monitoring: Monitoring the torque transmitted through the coupling can help identify any abnormal increases that might indicate a problem in the system. Sudden changes in torque levels could signal misalignment or other issues that need attention.
- Alignment Checks: Regularly checking and correcting shaft alignment is crucial for the proper functioning of gear couplings. Misalignment can lead to increased wear and premature failure of the coupling. Proper alignment reduces the stress on the coupling and connected equipment.
- Temperature Monitoring: Monitoring the operating temperature of the coupling can provide insights into potential problems. Abnormally high temperatures could indicate insufficient lubrication or other issues that need investigation.
- Coupling Removal and Cleaning: Periodically removing the coupling for cleaning and inspection of internal components can be beneficial, especially in harsh or dirty environments. This allows for a more thorough inspection and helps maintain the coupling’s performance.
- Replacement of Worn Components: If any components of the gear coupling, such as seals or gaskets, are worn or damaged, they should be replaced promptly to maintain the coupling’s integrity and prevent leaks.
- Proper Storage: If the coupling is temporarily removed from service or stored, it should be stored in a clean and dry environment to prevent corrosion and damage to the components.
It is essential to follow the manufacturer’s maintenance guidelines and recommendations for the specific gear coupling model being used. Regular maintenance and adherence to proper procedures can help extend the service life of gear couplings and ensure reliable and efficient operation in the mechanical system.
editor by CX 2023-10-07
in Port-au-Prince Haiti sales price shop near me near me shop factory supplier 30215 4t-30215 Hr30215j 30215jr E30215j 30215A 30215-a Tapered Taper Roller Bearing for Motorcycle Machine Tool Spindle Steering Gear Marine Floating Crane manufacturer best Cost Custom Cheap wholesaler
we are confident to offer our customers flexible and diversified providers. Superior thermo therapy products, such as network warmth therapy oven, multi-use thermo treatment oven, and so forth. The large exact CNC gear, these kinds of as Sluggish-feeding wire-lower machine, jig grinding machine and electric powered discharge equipment, makes certain the prime quality precision of mould processing, with the large successful and environmental security acid rolling line becoming the greatest raw substance changing equipment in the field in china The wildly use of automatic milling device, high-speed computerized feeding punch, substantial velocity automated rolling and assembling equipment assures the substantial high quality and efficiency of parts and chain generating.
Metric Measurements EPTTpered Roller EPTTs | |||||
Solution Quantity | Bore Dia | Outer Dia | Internal Width | Outer Width | Width |
(d) | (D) | (Bi) | (Bo) | (B) | |
35712 | fifteen mm | 35 mm | eleven mm | ten mm | eleven.75 mm |
30302 | 15 mm | forty two mm | 13 mm | eleven mm | 14.25mm |
35713 | seventeen mm | forty mm | 12 mm | 11 mm | 13.25mm |
30303 | 17 mm | forty seven mm | fourteen mm | twelve mm | fifteen.25 mm |
32303 | 17 mm | 47 mm | 19 mm | 16 mm | 20.twenty five mm |
35714 | 20 mm | forty seven mm | fourteen mm | 12 mm | 15.25 mm |
35714B | twenty mm | 47 mm | fourteen mm | 12 mm | 15.twenty five mm |
30304 | 20 mm | 52 mm | 15 mm | thirteen mm | sixteen.25mm |
30304C | twenty mm | 52 mm | sixteen mm | twelve mm | 16.twenty five mm |
32204 | twenty mm | forty seven mm | 18 mm | fifteen mm | 19.twenty five mm |
32304 | 20 mm | fifty two mm | 21 mm | 18 mm | 22.25mm |
35715 | twenty five mm | 52 mm | fifteen mm | 13 mm | sixteen.twenty five mm |
30305 | 25 mm | 62 mm | 17 mm | fifteen mm | eighteen.twenty five mm |
31305 | 25 mm | 62 mm | 17 mm | 13 mm | 18.twenty five mm |
32005X | 25 mm | 47 mm | fifteen mm | 11.50 mm | fifteen mm |
32205 | 25 mm | 52 mm | eighteen mm | 16 mm | 19.twenty five mm |
32305 | 25 mm | 62 mm | 24 mm | twenty mm | twenty five.twenty five mm |
33205 | twenty five mm | fifty two mm | 22 mm | 18 mm | 22 mm |
35716 | thirty mm | 62 mm | 16 mm | 14 mm | 17.25 mm |
30306 | 30 mm | seventy two mm | 19 mm | 16 mm | twenty.seventy five mm |
31306 | 30 mm | 72 mm | 19 mm | 14 mm | 20.75 mm |
32006X | 30 mm | fifty five mm | 17 mm | thirteen mm | seventeen mm |
32206 | 30 mm | sixty two mm | 20 mm | 17 mm | 21.twenty five mm |
32306 | thirty mm | seventy two mm | 27 mm | 23 mm | 28.75 mm |
33206 | thirty mm | sixty two mm | 25 mm | 19.5 mm | twenty five mm |
35717 | 35 mm | seventy two mm | 17 mm | 15 mm | 18.25 mm |
30307 | 35 mm | eighty mm | 21 mm | 18 mm | 22.seventy five mm |
31307 | 35 mm | eighty mm | 21 mm | 15 mm | 22.seventy five mm |
32007X | 35 mm | sixty two mm | eighteen mm | 14 mm | 18 mm |
32207 | 35 mm | seventy two mm | 23 mm | 19 mm | 24.25 mm |
32307 | 35 mm | 80 mm | 31 mm | 25 mm | 32.75 mm |
33207 | 35 mm | 72 mm | 28 mm | 22 mm | 28 mm |
35718 | 40 mm | 80 mm | eighteen mm | sixteen mm | 19.75 mm |
30308 | forty mm | 90 mm | 23 mm | twenty mm | 25.25 mm |
31308 | forty mm | ninety mm | 23 mm | 17 mm | 25.twenty five mm |
32008X | forty mm | 68 mm | 19 mm | fourteen.five mm | 19 mm |
32208 | forty mm | 80 mm | 23 mm | 19 mm | 24.75 mm |
32308 | forty mm | 90 mm | 33 mm | 27 mm | 35.twenty five mm |
33108 | forty mm | seventy five mm | 26 mm | twenty.five mm | 26 mm |
33208 | 40 mm | 80 mm | 32 mm | 25 mm | 32 mm |
35719 | forty five mm | 85 mm | 19 mm | 16 mm | twenty.75 mm |
30309 | forty five mm | a hundred mm | twenty five mm | 22 mm | 27.twenty five mm |
31309 | 45 mm | 100 mm | twenty five mm | 18 mm | 27.twenty five mm |
32009X | 45 mm | 75 mm | 20 mm | 15.five mm | 20 mm |
32209 | forty five mm | 85 mm | 23 mm | 19 mm | 24.seventy five mm |
32309 | forty five mm | one hundred mm | 36 mm | 30 mm | 38.twenty five mm |
33209 | 45 mm | 85 mm | 32 mm | 24.five mm | 32 mm |
27709 | 45 mm | 100 mm | 29 mm | twenty.fifty mm | 31.75 mm |
33109 | 45 mm | 80 mm | 26 mm | 20.5 mm | 26 mm |
27709K | 45 mm | 100 mm | 29 mm | 20.fifty mm | 32 mm |
35710 | fifty mm | 90 mm | 20 mm | seventeen mm | 21.seventy five mm |
3571 | 50 mm | a hundred and ten mm | 27 mm | 23 mm | 29.twenty five mm |
31310 | 50 mm | one hundred ten mm | 27 mm | 19 mm | 29.25 mm |
32571X | fifty mm | 80 mm | 20 mm | 15.five mm | 20 mm |
32210 | fifty mm | ninety mm | 23 mm | 19 mm | 24.seventy five mm |
32310 | fifty mm | a hundred and ten mm | forty mm | 33 mm | 42.25 mm |
33110 | 50 mm | eighty five mm | 26 mm | 20 mm | 26 mm |
33210 | fifty mm | 90 mm | 32 mm | 24.five mm | 32 mm |
30111 | 55 mm | one hundred mm | 21 mm | 18 mm | 22.75 mm |
3571 | 55 mm | 120 mm | 29 mm | 25 mm | 31.5 mm |
31311 | 55 mm | 120 mm | 29 mm | 21 mm | 31.five mm |
32011X | 55 mm | 90 mm | 23 mm | 17.five mm | 23 mm |
32211 | 55 mm | a hundred mm | twenty five mm | 21 mm | 26.75 mm |
32311 | fifty five mm | a hundred and twenty mm | 43 mm | 35 mm | 45.five mm |
32311A | 55 mm | 120 mm | 43 mm | 35 mm | forty five.5 mm |
33111 | 55 mm | ninety five mm | 30 mm | 23 mm | 30 mm |
33211 | fifty five mm | 100 mm | 35 mm | 27 mm | 35 mm |
35712 | sixty mm | 110 mm | 22 mm | 19 mm | 23.seventy five mm |
3571 | 60 mm | 130 mm | 31 mm | 26 mm | 33.5 mm |
31312 | sixty mm | a hundred thirty mm | 31 mm | 22 mm | 33.five mm |
32012X | sixty mm | ninety five mm | 23 mm | 17.five mm | 23 mm |
32212 | sixty mm | one hundred ten mm | 28 mm | 24 mm | 29.seventy five mm |
32312 | sixty mm | one hundred thirty mm | 46 mm | 37 mm | forty eight.5 mm |
32312B | sixty mm | 130 mm | 46 mm | 37 mm | forty eight.5 mm |
33112 | 60 mm | a hundred mm | 30 mm | 23 mm | thirty mm |
33212 | 60 mm | a hundred and ten mm | 38 mm | 29 mm | 38 mm |
35713 | sixty five mm | one hundred twenty mm | 23 mm | 20 mm | 24.seventy five mm |
3571 | 65 mm | 140 mm | 33 mm | 28 mm | 36 mm |
30613E | 65 mm | 110 mm | thirty mm | 24 mm | thirty.5 mm |
31313 | sixty five mm | 140 mm | 33 mm | 23 mm | 36 mm |
32013 | sixty five mm | a hundred mm | 23 mm | seventeen.five mm | 23 mm |
32213 | 65 mm | one hundred twenty mm | 31 mm | 27 mm | 32.seventy five mm |
32313 | 65 mm | one hundred forty mm | forty eight mm | 39 mm | fifty one mm |
32313B | sixty five mm | one hundred forty mm | 48 mm | 39 mm | fifty one mm |
33113 | 65 mm | one hundred ten mm | 34 mm | 26.fifty mm | 34 mm |
33213 | 65 mm | 120 mm | forty one mm | 32 mm | forty one mm |
35714 | 70 mm | one hundred twenty five mm | 24 mm | 21 mm | 26.twenty five mm |
3571 | 70 mm | one hundred fifty mm | 35 mm | 30 mm | 38 mm |
31314 | 70 mm | one hundred fifty mm | 35 mm | 25 mm | 38 mm |
32014 | 70 mm | one hundred ten mm | twenty five mm | 19 mm | twenty five mm |
32214 | 70 mm | 125 mm | 31 mm | 27 mm | 33.twenty five mm |
32314 | 70 mm | one hundred fifty mm | fifty one mm | 42 mm | 54 mm |
32314B | 70 mm | a hundred and fifty mm | 51 mm | 42 mm | fifty four mm |
33114 | 70 mm | one hundred twenty mn | 37 mm | 29 mm | 37 mm |
33214 | 70 mm | 125 mm | forty one mm | 32 mm | 41 mm |
35715 | 75 mm | one hundred thirty mn | twenty five mm | 22 mm | 27.25 mm |
3571 | seventy five mm | 160 mm | 37 mm | 31 mm | forty mm |
30615 | 75 mm | a hundred thirty five mm | forty five mm | 36.five mm | 44.5 mm |
31315 | 75 mm | one hundred sixty mm | 37 mm | 26 mm | forty mm |
32015 | 75 mm | one hundred fifteen mm | 25 mm | 19 mm | 25 mm |
32215 | seventy five mm | a hundred thirty mm | 31 mm | 27 mm | 33.25 mm |
32315 | seventy five mm | one hundred sixty mm | fifty five mm | forty five mm | 58 mm |
32315B | 75 mm | 160 mm | 55 mm | forty five mm | fifty eight mm |
33115 | seventy five mm | one hundred twenty five mm | 37 mm | 29 mm | 37 mm |
33215 | seventy five mm | one hundred thirty mm | 41 mm | 31 mm | forty one mm |
35716 | 80 mm | one hundred forty mm | 26 mm | 22 mm | 28.25 mm |
30316 | eighty mm | one hundred seventy mm | 39 mm | 33 mm | forty two.five mm |
30616 | eighty mm | a hundred and forty mm | 45 mm | 36.five mm | 45 mm |
31316 | 80 mm | a hundred and seventy mm | 39 mm | 27 mm | forty two.5 mm |
32016 | 80 mm | 125 mm | 29 mm | 22 mm | 29 mm |
32216 | eighty mm | a hundred and forty mm | 33 mm | 28 mm | 35.twenty five mm |
32316 | eighty mm | a hundred and seventy mm | 58 mm | 48 mm | sixty one.5 mm |
33116 | 80 mm | 130 mm | 37 mm | 29 mm | 37 mm |
33216 | eighty mm | 140 mm | forty six mm | 35 mm | forty six mm |
35717 | 85 mm | 150 mm | 28 mm | 24 mm | thirty.five mm |
30317 | 85 mm | a hundred and eighty mm | 41 mm | 34 mm | forty four.5 mm |
31317 | 85 mm | 180 mm | 41 mm | 28 mm | 44.5 mm |
32017 | eighty five mm | one hundred thirty mm | 29 mm | 22 mm | 29 mm |
32217 | eighty five mm | one hundred fifty mm | 36 mm | 30 mm | 38.five mm |
32317 | 85 mm | one hundred eighty mm | sixty mm | 49 mm | 63.5 mm |
33117 | 85 mm | a hundred and forty mm | forty one mm | 32 mm | forty one mm |
33217 | 85 mm | 150 mm | forty nine mm | 37 mm | 49 mm |
35718 | ninety mm | one hundred sixty mm | thirty mm | 26 mm | 32.five mm |
30318 | ninety mm | 190 mm | 43 mm | 36 mm | forty six.five mm |
31318 | ninety mm | 190 mm | forty three mm | 30 mm | 46.5 mm |
32018 | ninety mm | 140 mm | 32 mm | 24 mm | 32 mm |
32218 | 90 mm | a hundred and sixty mm | forty mm | 34 mm | 42.five mm |
32318 | 90 mm | a hundred ninety mm | sixty four mm | fifty three mm | 67.5 mm |
33118 | ninety mm | 150 mm | 45 mm | 35 mm | 45 mm |
35719 | ninety five mm | one hundred seventy mm | 32 mm | 27 mm | 34.five mm |
3571 | ninety five mm | 200 mm | forty five mm | 38 mm | 49.5 mm |
31319 | 95 mm | 200 mm | 45 mm | 32 mm | forty nine.fifty mm |
32019 | ninety five mm | 145 mm | 32 mm | 24 mm | 32 mm |
32219 | ninety five mm | one hundred seventy mm | 43 mm | 37 mm | forty five.five mm |
32319 | ninety five mm | 200 mm | sixty seven mm | 55 mm | seventy one.5 mm |
33019 | ninety five mm | 145 mm | 39 mm | 32.five mm | 39 mm |
35710 | 100 mm | one hundred eighty mm | 34 mm | 29 mm | 37 mm |
30320 | 100 mm | 215 mm | forty seven mm | 39 mm | 51.five mm |
31320 | 100 mm | 215 mm | fifty one mm | 35 mm | 56.five mm |
32571 | 100 mm | 150 mm | 32 mm | 24 mm | 32 mm |
32220 | a hundred mm | a hundred and eighty mm | 46 mm | 39 mm | forty nine mm |
32320 | one hundred mm | 215 mm | seventy three mm | sixty mm | 77.5 mm |
33220 | one hundred mm | one hundred eighty mm | 63 mm | forty eight mm | sixty three mm |
35711 | a hundred and five mm | one hundred ninety mm | 36 mm | 30 mm | 39 mm |
30321 | 105 mm | 225 mm | 49 mm | 41.00 mm | 53.fifty mm |
31321 | one hundred and five mm | 225 mm | fifty three mm | 36 mm | 58 mm |
32571 | one zero five mm | a hundred and sixty mm | 35 mm | 26 mm | 35 mm |
32221 | one zero five mm | 190 mm | fifty mm | forty three mm | 53 mm |
32321 | one hundred and five mm | 225 mm | 77 mm | sixty three mm | eighty one.five mm |
35712 | one hundred ten mm | 200 mm | 38 mm | 32 mm | forty one mm |
30322 | 110 mm | 240 mm | 50 mm | 42 mm | 54.five mm |
31322 | 110 mm | 240 mm | 57 mm | 38 mm | sixty three mm |
32571 | 110 mm | a hundred and seventy mm | 38 mm | 29 mm | 38 mm |
32222 | a hundred and ten mm | 200 mm | 53 mm | forty six mm | 56 mm |
32322 | 110 mm | 240 mm | 80 mm | sixty five mm | 84.five mm |
33571 | one hundred ten mm | one hundred seventy mm | 47 mm | 37 mm | 47 mm |
33122 | one hundred ten mm | 180 mm | 56 mm | 43 mm | 56 mm |
35714 | a hundred and twenty mm | 215 mm | forty mm | 34 mm | 43.five mm |
30324 | one hundred twenty mm | 260 mm | 55 mm | forty six mm | fifty nine.five mm |
31324 | 120 mm | 260 mm | 62 mm | 42 mm | sixty eight mm |
32571 | a hundred and twenty mm | 180 mm | 38 mm | 29 mm | 38 mm |
32224 | 120 mm | 215 mm | fifty eight mm | fifty mm | sixty one.fifty mm |
32324 | a hundred and twenty mm | 260 mm | 86 mm | 69 mm | 90.5 mm |
35716 | 130 mm | 230 mm | 40 mm | 34 mm | 43.75 mm |
30326 | a hundred thirty mm | 280 mm | 58 mm | 49 mm | 63.seventy five mm |
31326 | a hundred thirty mm | 280 mm | sixty six mm | forty four mm | seventy two mm |
32026 | one hundred thirty mm | 200 mm | forty five mm | 34 mm | 45 mm |
32226 | a hundred thirty mm | 230 mm | 64 mm | 54 mm | sixty seven.75 mm |
35718 | 140 mm | 250 mm | 42 mm | 36 mm | forty five.75 mm |
30328 | a hundred and forty mm | three hundred mm | sixty two mm | fifty three mm | 67.seventy five mm |
31328 | a hundred and forty mm | three hundred mm | 70 mm | 47 mm | 77 mm |
32571 | one hundred forty mm | 210 mm | 45 mm | 34 mm | 45 mm |
32228 | one hundred forty mm | 250 mm | 68 mm | fifty eight mm | 71.75 mm |
35710 | a hundred and fifty mm | 270 mm | 45 mm | 38 mm | 49 mm |
30330 | one hundred fifty mm | 320 mm | 65 mm | 55 mm | seventy two mm |
31330 | a hundred and fifty mm | 320 mm | seventy five mm | 50 mm | 82 mm |
32030 | a hundred and fifty mm | 225 mm | forty eight mm | 36 mm | forty eight mm |
32230 | 150 mm | 270 mm | 73 mm | 60 mm | 77 mm |
35712 | a hundred and sixty mm | 290 mm | 48 mm | 40 mm | 52 mm |
30332 | one hundred sixty mm | 340 mm | sixty eight mm | fifty eight mm | seventy five mm |
32032 | a hundred and sixty mm | 240 mm | 51 mm | 38 mm | fifty one mm |
32232 | one hundred sixty mm | 290 mm | eighty mm | sixty seven mm | eighty four mm |
35714 | one hundred seventy mm | 310 mm | 52 mm | 43 mm | 57 mm |
30334 | one hundred seventy mm | 360 mm | 72 mm | sixty two mm | eighty mm |
32034 | one hundred seventy mm | 260 mm | fifty seven mm | 43 mm | 57 mm |
32234 | one hundred seventy mm | 310 mm | 86 mm | seventy one mm | 91 mm |
32334 | 170 mm | 360 mm | a hundred and twenty mm | 100 mm | 128 mm |
35716 | a hundred and eighty mm | 320 mm | 52 mm | forty three mm | fifty seven mm |
32036 | one hundred eighty mm | 280 mm | 64 mm | 48 mm | sixty four mm |
32236 | a hundred and eighty mm | 320 mm | 86 mm | 71 mm | 91 mm |
35718 | a hundred ninety mm | 340 mm | fifty five mm | forty six mm | sixty mm |
32038 | 190 mm | 290 mm | 64 mm | 48 mm | sixty four mm |
32238 | a hundred ninety mm | 340 mm | ninety two mm | 75 mm | 97 mm |
35710 | 200 mm | 360 mm | fifty eight mm | forty eight mm | 64 mm |
32040 | 200 mm | 310 mm | 70 mm | fifty three mm | 70 mm |
32240 | two hundred mm | 360 mm | 98 mm | eighty two mm | 104 mm |
32044 | 220 mm | 340 mm | seventy six mm | 57 mm | seventy six mm |
32244 | 220 mm | 400 mm | 108 mm | ninety mm | one hundred fifteen mm |
32048 | 240 mm | 360 mm | 76 mm | 57 mm | 76 mm |
32948 | 240 mm | 320 mm | 51 mm | 39 mm | 51 mm |
Manufacturing facility
Generation Workshop
Inspection
Warehouse
Application