Product Description

• Customized Stainless Steel/Carbon Steel/steel Lost Wax Casting/precision casting steel pipe fitting/base/gear/cap/washer/bracket/flange/coupling with thread
   
• Material:
   
  

  Stainless Steel:	JIS SCS1, SCS2, SCS13, SCS13L, SCS14, SCS14L/ DIN G-X7Cr13, G-X20Cr14, G-X6CrNi18 9, G-X6CrNiMo18 10, 1.3955, 1.4308, 1.4408, 1.4581 / ASTM/AISI CA-15, CA-40, CF-3/304L, CF-3M/316L, CF-8/304, CF-8M/316, etc
  Carbon Steel:	JIS SC450, SCC5 / DIN GS-45, GS-60 / ASTM WCB, 450-240, 80-40, etc
  Alloy Steel:	JIS SCW480, SCSiMn2, SCCrMn3 / DIN GS-20Mn5, GS-37MnSi5, GS-34CrMo4, etc
  Heat Resistance Steel:	JIS SCH13, SCH21, SCH24/ DIN G-X15CrNiSi25 20 1.4840,G-X45CrNiSi35 25 1.4857 / ASTM HN, HK30, HK, HK40, HHM HP, HT
  Bronze or Copper:	JIS BC6, ALBC6, etc
  Other materials	Carbon Steel, Alloy Steel, Hight Manganese Steel, Tool steel, Heat-resistant Steel,  Al-Si Alloy, etc also available according to customer’s request.

• Required documents for offer to be provided by customer:

  Drawings with formats of IGS (3D), DWG or DXF (Auto CAD 2D), PDF, JPG
  Standard of material (Preferable to provide Element Percentage of C, Si, Mn, P, S, etc and Physical/Machanical Properties of the material)
  Technical requirements
  Unit Weight of Rough Casting
  Production technology: Lost-wax casting/investment casting
   

• Main production equipment:

  Vertical wax-injectors
  Sand glueing tanks
  Wax-evaporator
  Intermediate frequency electrical induction furnaces
  Spectrum analyzer
  Shot blast machines
  Heat treatment furnaces
  Heat treatment water tank
  Acid solution and water cleaning tank
  Buffing / polishing machines / Electrical polishing
   

• Unit weight: 1.2g~80,000g per piece
   
• Other details:

  Taper hole, deep hole, bent hole D>Ø2mm    L=1D
  Minimum outside radius R0.3mm, minimum inside radius R0.5mm
  Minimum thickness of 1.5mm, some parts with minimum thickness of 0.8mm
   

• Tolerance of dimension for cast:
   
  

  Dimension Range (mm)	Common Tolerance	Special Tolerance
  < 25	+/- 0.25 mm	+/- 0.13 mm
  25 ~ 50	+/- 0.40 mm	+/- 0.25 mm
  50 ~ 100	+/- 0.80 mm	+/- 0.50 mm
  > 100	+/- 1 %	+/- 0.5 %

   

• Minimum order: No limit
• Delivery: Within 30 working days after signing of contract and confirmation of samples by client
   
• Technological process:

   

• Workshop:

   

• Some Products:

   

• Testing equipments:

   

• Shipments:

   

• Company information:

   

• Certifications:

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Selection of Gear Couplings for Specific Applications

Choosing the appropriate gear coupling for a specific application involves considering several factors to ensure optimal performance and reliability. Here are the key steps in the selection process:

1. Identify Application Requirements: Understand the specific requirements of the application, including the torque and speed requirements, operating conditions, and the amount of angular and axial misalignment expected in the system.
2. Calculate Torque and Speed: Determine the required torque and speed ratings for the gear coupling based on the power transmission needs of the application. Consider both peak and continuous torque requirements.
3. Consider Misalignment: Evaluate the amount and type of misalignment that the gear coupling needs to accommodate. Different gear coupling designs have varying degrees of misalignment capabilities, so it’s essential to choose one that can handle the expected misalignment in the system.
4. Check Space Constraints: Consider the available space for installing the gear coupling. Some applications may have limited space, requiring compact or specially designed couplings to fit properly.
5. Assess Environmental Conditions: Determine if the application involves exposure to extreme temperatures, corrosive substances, or other harsh environmental factors. Select a gear coupling made from materials that can withstand the specific environmental conditions.
6. Consider Maintenance Requirements: Evaluate the maintenance needs of the gear coupling. Some designs may require more frequent maintenance than others. For applications where regular maintenance is challenging, consider maintenance-free gear coupling options.
7. Check Industry Standards and Certifications: Ensure that the selected gear coupling meets relevant industry standards and certifications to guarantee quality and safety.
8. Consult with Experts: If needed, seek guidance from coupling manufacturers or engineering experts who can provide valuable insights and recommendations based on their experience and expertise.

By carefully considering these factors and understanding the specific demands of the application, you can select the most suitable gear coupling that will provide reliable and efficient power transmission while minimizing the risk of premature failure or downtime.

editor by CX 2024-05-09