Product Description

• Customized Stainless Steel/Carbon Steel/steel Lost Wax Casting/precision casting steel connector/pipe fitting/base/gear/cap/washer/bracket/flange/coupling
   
• Material:
   
  

  Stainless Steel:	JIS SCS1, SCS2, SCS13, SCS13L, SCS14, SCS14L/ DIN G-X7Cr13, G-X20Cr14, G-X6CrNi18 9, G-X6CrNiMo18 10, 1.3955, 1.4308, 1.4408, 1.4581 / ASTM/AISI CA-15, CA-40, CF-3/304L, CF-3M/316L, CF-8/304, CF-8M/316, etc
  Carbon Steel:	JIS SC450, SCC5 / DIN GS-45, GS-60 / ASTM WCB, 450-240, 80-40, etc
  Alloy Steel:	JIS SCW480, SCSiMn2, SCCrMn3 / DIN GS-20Mn5, GS-37MnSi5, GS-34CrMo4, etc
  Heat Resistance Steel:	JIS SCH13, SCH21, SCH24/ DIN G-X15CrNiSi25 20 1.4840,G-X45CrNiSi35 25 1.4857 / ASTM HN, HK30, HK, HK40, HHM HP, HT
  Bronze or Copper:	JIS BC6, ALBC6, etc
  Other materials	Carbon Steel, Alloy Steel, Hight Manganese Steel, Tool steel, Heat-resistant Steel,  Al-Si Alloy, etc also available according to customer’s request.

• Required documents for offer to be provided by customer:

  Drawings with formats of IGS (3D), DWG or DXF (Auto CAD 2D), PDF, JPG
  Standard of material (Preferable to provide Element Percentage of C, Si, Mn, P, S, etc and Physical/Machanical Properties of the material)
  Technical requirements
  Unit Weight of Rough Casting
  Production technology: Lost-wax casting/investment casting
   

• Main production equipment:

  Vertical wax-injectors
  Sand glueing tanks
  Wax-evaporator
  Intermediate frequency electrical induction furnaces
  Spectrum analyzer
  Shot blast machines
  Heat treatment furnaces
  Heat treatment water tank
  Acid solution and water cleaning tank
  Buffing / polishing machines / Electrical polishing
   

• Unit weight: 1.2g~80,000g per piece
   
• Other details:

  Taper hole, deep hole, bent hole D>Ø2mm    L=1D
  Minimum outside radius R0.3mm, minimum inside radius R0.5mm
  Minimum thickness of 1.5mm, some parts with minimum thickness of 0.8mm
   

• Tolerance of dimension for cast:
   
  

  Dimension Range (mm)	Common Tolerance	Special Tolerance
  < 25	+/- 0.25 mm	+/- 0.13 mm
  25 ~ 50	+/- 0.40 mm	+/- 0.25 mm
  50 ~ 100	+/- 0.80 mm	+/- 0.50 mm
  > 100	+/- 1 %	+/- 0.5 %

   

• Minimum order: No limit
• Delivery: Within 30 working days after signing of contract and confirmation of samples by client
   
• Technological process:

   

• Workshop:

   

• Some Products:

   

• Testing equipments:

   

• Shipments:

   

• Company information:

   

• Certifications:

Advantages of Using Gear Couplings in Mechanical Systems

Gear couplings offer several advantages that make them a popular choice for connecting shafts in mechanical systems. Some of the key advantages include:

• High Torque Capacity: Gear couplings are designed to handle high torque loads, making them suitable for heavy-duty applications that require efficient power transmission.
• Misalignment Compensation: One of the significant advantages of gear couplings is their ability to accommodate various types of misalignment between the connected shafts, including angular, parallel, and axial misalignments. This flexibility helps reduce stress on the connected equipment and improves overall system performance.
• Shock and Vibration Dampening: The meshing of the gear teeth in a gear coupling provides inherent shock and vibration dampening capabilities. This feature helps protect the connected components from sudden impact loads and reduces wear and tear.
• Compact Design: Gear couplings have a compact design, which allows for easy installation even in tight spaces or limited clearance applications.
• High Reliability: Due to their robust construction and excellent torque transmission capabilities, gear couplings are known for their reliability and durability, ensuring long service life in demanding conditions.
• Easy Maintenance: Gear couplings are relatively easy to maintain. Regular inspection and proper lubrication help ensure smooth operation and extend the coupling’s life span.
• Wide Range of Sizes and Configurations: Gear couplings are available in various sizes and configurations, making it possible to find a suitable coupling for a wide range of applications.
• Suitable for High-Speed Applications: Gear couplings can be designed to handle high rotational speeds, making them suitable for applications where high-speed shaft connections are required.
• Temperature and Environment Tolerance: Gear couplings are often made from materials that can withstand high temperatures and harsh environmental conditions, making them suitable for use in challenging industrial settings.

Overall, gear couplings provide a reliable and efficient means of transmitting power between rotating shafts, particularly in heavy-duty and high-torque applications. Their ability to accommodate misalignment and dampen vibrations helps protect connected equipment and contributes to the smooth operation of mechanical systems.

editor by CX 2023-12-08