Product Description

• Customized Stainless Steel/Carbon Steel/steel Lost Wax Casting/precision casting steel pipe fitting/base/gear/cap/washer/bracket/flange/coupling with thread
   
• Material:
   
  

  Stainless Steel:	JIS SCS1, SCS2, SCS13, SCS13L, SCS14, SCS14L/ DIN G-X7Cr13, G-X20Cr14, G-X6CrNi18 9, G-X6CrNiMo18 10, 1.3955, 1.4308, 1.4408, 1.4581 / ASTM/AISI CA-15, CA-40, CF-3/304L, CF-3M/316L, CF-8/304, CF-8M/316, etc
  Carbon Steel:	JIS SC450, SCC5 / DIN GS-45, GS-60 / ASTM WCB, 450-240, 80-40, etc
  Alloy Steel:	JIS SCW480, SCSiMn2, SCCrMn3 / DIN GS-20Mn5, GS-37MnSi5, GS-34CrMo4, etc
  Heat Resistance Steel:	JIS SCH13, SCH21, SCH24/ DIN G-X15CrNiSi25 20 1.4840,G-X45CrNiSi35 25 1.4857 / ASTM HN, HK30, HK, HK40, HHM HP, HT
  Bronze or Copper:	JIS BC6, ALBC6, etc
  Other materials	Carbon Steel, Alloy Steel, Hight Manganese Steel, Tool steel, Heat-resistant Steel,  Al-Si Alloy, etc also available according to customer’s request.

• Required documents for offer to be provided by customer:

  Drawings with formats of IGS (3D), DWG or DXF (Auto CAD 2D), PDF, JPG
  Standard of material (Preferable to provide Element Percentage of C, Si, Mn, P, S, etc and Physical/Machanical Properties of the material)
  Technical requirements
  Unit Weight of Rough Casting
  Production technology: Lost-wax casting/investment casting
   

• Main production equipment:

  Vertical wax-injectors
  Sand glueing tanks
  Wax-evaporator
  Intermediate frequency electrical induction furnaces
  Spectrum analyzer
  Shot blast machines
  Heat treatment furnaces
  Heat treatment water tank
  Acid solution and water cleaning tank
  Buffing / polishing machines / Electrical polishing
   

• Unit weight: 1.2g~80,000g per piece
   
• Other details:

  Taper hole, deep hole, bent hole D>Ø2mm    L=1D
  Minimum outside radius R0.3mm, minimum inside radius R0.5mm
  Minimum thickness of 1.5mm, some parts with minimum thickness of 0.8mm
   

• Tolerance of dimension for cast:
   
  

  Dimension Range (mm)	Common Tolerance	Special Tolerance
  < 25	+/- 0.25 mm	+/- 0.13 mm
  25 ~ 50	+/- 0.40 mm	+/- 0.25 mm
  50 ~ 100	+/- 0.80 mm	+/- 0.50 mm
  > 100	+/- 1 %	+/- 0.5 %

   

• Minimum order: No limit
• Delivery: Within 30 working days after signing of contract and confirmation of samples by client
   
• Technological process:

   

• Workshop:

   

• Some Products:

   

• Testing equipments:

   

• Shipments:

   

• Company information:

   

• Certifications:

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How Does a Gear Coupling Handle Angular, Parallel, and Axial Misalignment?

Gear couplings are designed to handle various types of misalignment, including angular, parallel, and axial misalignment. Here’s how they handle each type:

• Angular Misalignment: Angular misalignment occurs when the two connected shafts are not collinear and form an angle with each other. Gear couplings can accommodate angular misalignment due to the flexibility of their gear teeth. The gear teeth allow a slight angular movement between the shafts without causing significant stress on the coupling.
• Parallel Misalignment: Parallel misalignment occurs when the two connected shafts are offset along their axis but remain parallel to each other. Gear couplings can handle parallel misalignment to some extent due to the slight axial movement allowed by the gear teeth. However, for larger parallel misalignments, special gear couplings with spacer elements or other features may be required.
• Axial Misalignment: Axial misalignment occurs when the two connected shafts are not in the same axial plane and have an offset along their length. Gear couplings can handle a certain degree of axial misalignment because the gear teeth can accommodate small axial movements without causing damage to the coupling or connected equipment.

The ability of gear couplings to handle misalignment is one of their key advantages over other types of couplings. The gear teeth act as flexible elements that can compensate for minor misalignments, reducing the stress and wear on the coupling and the connected equipment. However, it is essential to ensure that the misalignment remains within the allowable limits specified by the coupling manufacturer to maintain optimal performance and reliability.

editor by CX 2024-05-07