Product Description
GICL Type Drum Gear Coupling(JB/T8854.3-2
470
380
855
13
44
–
167.41
2263
Product Pictures
♦Other Products List
Transmission Machinery Parts Name |
Model |
Universal Coupling | WS,WSD,WSP |
Cardan Shaft | SWC,SWP,SWZ |
Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
High Flexible Coupling | LM |
Chain Coupling | GL |
Jaw Coupling | LT |
Grid Coupling | JS |
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.
Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.
Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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Materials Used in Manufacturing Gear Couplings
Gear couplings are designed to transmit torque between shafts while accommodating misalignment. To ensure the durability and reliability of gear couplings, manufacturers use a variety of materials, each with its specific properties. Commonly used materials in manufacturing gear couplings include:
- Steel: Steel is the most widely used material for gear couplings. It offers excellent strength, durability, and resistance to wear and fatigue. Steel gear couplings are suitable for a wide range of applications, including heavy-duty industrial machinery.
- Stainless Steel: Stainless steel is chosen for gear couplings that require resistance to corrosion and high-temperature environments. Stainless steel couplings are commonly used in food processing, pharmaceutical, and chemical industries.
- Alloy Steel: Alloy steel is utilized to enhance specific properties, such as increased strength and improved performance under high loads and extreme conditions. Alloy steel gear couplings are ideal for demanding applications in heavy industries.
- Cast Iron: Cast iron is known for its excellent machinability and good resistance to wear. Cast iron gear couplings are suitable for low to moderate torque applications and can be cost-effective in certain scenarios.
- Non-Metallic Materials: In some cases, non-metallic materials like nylon or urethane may be used for specific gear coupling applications, especially in situations where electrical isolation or chemical resistance is required.
The choice of material depends on the application’s demands, including the torque, speed, environmental conditions, and budget considerations. Gear coupling manufacturers carefully select materials that will provide optimal performance and longevity while meeting the specific requirements of the intended application.
editor by CX 2024-03-15
China Best Sales CNC Turning Pure White Gear Coupling / Linear Threaded Boot gear coupling
Product Description
CNC Turning Pure White Gear Coupling / Linear Threaded Boot
Products Type
We can custom shape,size,color material and quantity for plastic gear coupling as your requirment.
Products Specification
1. Various hardness for your choice.
2. Good abrasion, heat and oil resistance.
3. Good anti-aging performance and gas tightness.
4. Ease of bonding to other material.
5. Excellent oxygen and CHINAMFG resistance.
6. Non-flammable,self-extinguish.
Material | PA,PA6,PA66,PP,PE,LDPE,HDPE,UWHDPE,PTFE,POM,ABS,or Custom Compound (Any custom compound plastic is available) |
Size | According to samples or drawings |
Color | Black,white,red,green,transparent or any color according to Pantone colors |
Finish | High Gloss,Fine Grain,Electroplating,Painting,Printing,Texture etc,or as request |
Type | Round,square,rectangular,or any nonstandard shape as request |
Logo | Debossed,embossed,printed logo or as request |
Plastic Material Properties
Company Profile
Zhongde (ZheJiang ) Machinery Equipment Co.,LTD is a company integrated in design,OEM&ODM plastic&rubber&CNCparts production.We can provide the best products and service at a competitive price.
Main Products
We can provide OEM service,which means producing base on your drawings or samples,also we can design according to its application or customer`s requirments.
Order Operation Flow
We execute each step according to the operation process flow, strictly, seriously and meet the requirements of customers with good quality on time.
For Fast Quotation,Please Inform Below Details
1. Production type
2. Material specification (or let us know the using environmental)
3. Size details? (or provide drawings or samples for refference)
4. Quantity request
5. Prefer color
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Selection of Gear Couplings for Specific Applications
Choosing the appropriate gear coupling for a specific application involves considering several factors to ensure optimal performance and reliability. Here are the key steps in the selection process:
- Identify Application Requirements: Understand the specific requirements of the application, including the torque and speed requirements, operating conditions, and the amount of angular and axial misalignment expected in the system.
- Calculate Torque and Speed: Determine the required torque and speed ratings for the gear coupling based on the power transmission needs of the application. Consider both peak and continuous torque requirements.
- Consider Misalignment: Evaluate the amount and type of misalignment that the gear coupling needs to accommodate. Different gear coupling designs have varying degrees of misalignment capabilities, so it’s essential to choose one that can handle the expected misalignment in the system.
- Check Space Constraints: Consider the available space for installing the gear coupling. Some applications may have limited space, requiring compact or specially designed couplings to fit properly.
- Assess Environmental Conditions: Determine if the application involves exposure to extreme temperatures, corrosive substances, or other harsh environmental factors. Select a gear coupling made from materials that can withstand the specific environmental conditions.
- Consider Maintenance Requirements: Evaluate the maintenance needs of the gear coupling. Some designs may require more frequent maintenance than others. For applications where regular maintenance is challenging, consider maintenance-free gear coupling options.
- Check Industry Standards and Certifications: Ensure that the selected gear coupling meets relevant industry standards and certifications to guarantee quality and safety.
- Consult with Experts: If needed, seek guidance from coupling manufacturers or engineering experts who can provide valuable insights and recommendations based on their experience and expertise.
By carefully considering these factors and understanding the specific demands of the application, you can select the most suitable gear coupling that will provide reliable and efficient power transmission while minimizing the risk of premature failure or downtime.
editor by CX 2024-03-12
China best Transmission Parts Shaft Coupling Gear Coupling Size 1045 with Good Price gear coupling
Product Description
Product Description
We are the leading top Chinese coupling manufacturer, and are specializing in various high quality coupling.
KASIN COUPLINGS:
1. Material: the hub of the Couplings is Cast Iron,Cast steel,forged steel, the Elastomer is Rubber.
2. OEM and ODM are available.
3. High efficiency in transmission.
4. Finishing: The surface treatment is normally blackening.
5. High quality with competitive price.
6. Different models suitable for your different demands.
7. Stock for different bore size on both sides available.
8. Application in wide range of environment.
9. Quick and easy mounting and disassembly.
10. Resistant to oil and electrical insulation.
11. Identical clockwise and anticlockwise rotational characteristics.
12. Small dimension, low weight, high transmitted torque.
13. It has good performance on compensating the misalignment.
14.Feature of couplings:free of maintenance,simple structure and easy to install.
15.Application:Mainly used in the mining, metallurgical, cement, chemicals, construction, building materials, electric power, telecommunications, textiles, and transportation departments.
Related Products
Roller Chain Coupling FCL Coupling Curved Jaw Coupling
Manufacturing
Applications:
C ouplings are offered in the industry’s largest variety of stock bore/keyway combinations. These couplings require no lubrication and provide highly reliable service for light, medium, and heavy duty electrical motor and internal combustion power transmission applications. Applications include power transmission to industrial equipment such as pumps, gear boxes, compressors, blowers, mixers, and conveyors.
About Us
Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CHINAMFG purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CHINAMFG positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.
In 2/8822 0571 -57152031 Fax: 86~/8822 0571 -57152030
Http://kasinchain
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What Industries Commonly Use Gear Couplings for Power Transmission?
Gear couplings are widely used in various industries for power transmission due to their ability to transmit high torque loads and accommodate misalignments. Some of the industries that commonly utilize gear couplings include:
- Steel Industry: Gear couplings are extensively used in the steel industry for connecting heavy-duty equipment like rolling mills, continuous casting machines, and other steel processing machinery.
- Mining and Quarrying: In mining and quarrying applications, gear couplings are employed to transmit power in conveyor systems, crushers, and heavy excavating machinery.
- Pulp and Paper: The pulp and paper industry uses gear couplings in machines like paper mills, pulp refiners, and stock preparation equipment.
- Marine: Gear couplings are utilized in marine propulsion systems, providing a reliable connection between the engine and the propeller shafts.
- Oil and Gas: Gear couplings find use in the oil and gas industry for connecting pumps, compressors, and other equipment used in upstream and downstream operations.
- Power Generation: Gear couplings are employed in power plants to connect generators, turbines, and other rotating equipment.
- Automotive: Gear couplings are used in automotive applications, particularly in heavy-duty vehicles and machinery like off-road vehicles, construction equipment, and agricultural machinery.
- Chemical and Petrochemical: In chemical processing plants, gear couplings are employed in agitators, mixers, and various equipment where power transmission is crucial.
- Cement and Aggregate: Gear couplings are used in cement plants and aggregate processing equipment for power transmission in crushers, kilns, and conveyors.
These are just a few examples, and gear couplings can be found in various other industries where reliable power transmission is essential. Their robust design and ability to withstand harsh operating conditions make them a popular choice for heavy-duty applications across different sectors.
editor by CX 2024-03-11
China Best Sales 34CrMo4 Scm430 Scm2 4130 Alloy Steel Forgings Gear Rings Shaft Blanks Oil Well Drill Pipe Couplings gear coupling
Product Description
Product Description
Product Name |
FORGING STEEL RING | |||
Forging Tolerance |
Construction machinery forging parts forging rings+/-0.1mm |
|||
Surface Treatment |
Turning / Machining |
|||
Precise Machining |
Mountain Hole/Grease Holes |
|||
Precise Turning |
Raceways |
|||
Transport Package |
Steel Pallet or Wooden Case by Sea |
Production scenarios
Packaging & Shipping
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory and trading company
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:
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Handling Misalignment with Gear Couplings
Gear couplings are designed to accommodate certain degrees of misalignment between shafts, making them suitable for applications where some flexibility is required. They can handle three main types of misalignment:
- Angular Misalignment: This type of misalignment occurs when the axes of the two connected shafts are not parallel but intersect at a small angle. Gear couplings can handle a moderate amount of angular misalignment, typically up to a few degrees, without sacrificing performance.
- Parallel Misalignment: Parallel misalignment refers to a situation where the two connected shafts are offset in parallel but remain parallel to each other. Gear couplings can accommodate a certain amount of parallel misalignment, but it is generally limited to a fraction of the coupling’s overall length.
- Axial Misalignment: Axial misalignment happens when the two shafts are offset along the axis of rotation. Gear couplings can handle limited axial misalignment, but it is essential to ensure that the coupling’s end float or end-play is correctly set to prevent axial loading on connected equipment.
It is important to note that while gear couplings can handle some degree of misalignment, excessive misalignment can lead to premature wear and failure. Regular maintenance and proper installation are crucial to ensuring that gear couplings perform optimally and have a longer service life.
editor by CX 2024-03-07
China best Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling gear coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
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Types of Gear Coupling Designs
There are several types of gear coupling designs available, each with its own specific characteristics and applications. The main types of gear couplings are:
- Sleeve Gear Couplings: Sleeve gear couplings consist of two hubs with external gears and a center sleeve with internal gears. The hubs are mounted on the shaft ends, and the center sleeve connects the two hubs. This design allows for angular and axial misalignment while transmitting torque between the shafts. Sleeve gear couplings are suitable for general-purpose applications and offer easy maintenance.
- Continuous Sleeve Gear Couplings: Continuous sleeve gear couplings are an improved version of sleeve gear couplings. In this design, the center sleeve is extended to cover the entire length of the hubs, providing additional support and increasing torque capacity. The continuous sleeve design reduces the bending effect on the shafts and allows for higher torque transmission.
- Flanged Sleeve Gear Couplings: Flanged sleeve gear couplings are similar to continuous sleeve couplings but include flanges at the ends of the center sleeve. These flanges provide extra support and help maintain proper alignment between the shafts. Flanged sleeve gear couplings are commonly used in high-speed and heavy-duty applications.
- Half Gear Couplings: Half gear couplings, also known as semi-rigid gear couplings, consist of one flexible half and one rigid half. The flexible half has internal gear teeth, while the rigid half has external gear teeth. This design allows for angular misalignment while offering higher torque capacity than fully flexible couplings. Half gear couplings are often used in applications where some degree of misalignment is expected, but not as much as what sleeve gear couplings can handle.
- Full Gear Couplings: Full gear couplings consist of two hubs with external gear teeth that mesh directly with each other. This design provides high torque capacity and is suitable for applications requiring minimal misalignment. Full gear couplings offer excellent torsional rigidity and are often used in precision applications where accurate shaft alignment is critical.
- Flexible Gear Couplings: Flexible gear couplings combine the features of gear couplings and flexible couplings. They consist of two hubs with external gears and a flexible element, such as a membrane or elastomeric material, connecting the hubs. This design allows for some misalignment while providing damping of vibrations and shock absorption.
Each type of gear coupling has its advantages and limitations, and the choice of coupling design depends on the specific requirements of the application, including the level of misalignment, torque capacity, speed, and environmental conditions.
editor by CX 2024-01-15
China Best Sales Wgp Type Drum Gear Tooth Coupling Curved Tooth Rigid Gear Coupling gear coupling
Product Description
Custom WGP Type Drum Gear Tooth Coupling Curved Tooth Pump Rigid gear coupling
Product Description
WGP Drum Gear Coupling With Brake Disc has a brake disc, brake disc can rotate speed by controlling the speed to adjust the machine. As shown in figure WGP with brake drum set type gear coupling is divided into I type and II type 2 forms, the only difference is that the brake disc is different.
Characteristics
1. Strong load-bearing capacity. Under the same outer diameter of the inner gear sleeve and the maximum outer diameter of the coupling, the bearing capacity of the drum gear coupling is increased by an average of 15-20% compared to the straight gear coupling;
2. The angular displacement compensation is large. When the radial displacement is equal to zero, the allowable angular
displacement of the straight tooth coupling is 1o, while the allowable angular displacement of the drum tooth coupling is 1o30 ‘, an increase of 50%. Under the same modulus, number of teeth, and tooth width, the allowable angular displacement of drum shaped teeth is greater than that of straight teeth;
3. The drum shaped tooth surface improves the contact conditions between the inner and outer teeth, avoiding the drawbacks of extrusion and stress concentration at the edge of straight teeth under angular displacement conditions. At the same time, it improves the friction and wear conditions of the tooth surface, reduces noise, and has a long maintenance cycle;
4. The outer gear sleeve has a CHINAMFG shaped tooth end, making it very convenient to assemble and disassemble the inner and outer teeth;
5. Transmission efficiency up to 99.7%;
Based on the above characteristics, drum shaped teeth have been widely used domestically and internationally to replace straight tooth couplings.
Product Parameters
Application
Belt conveyers, csraper conveyers, and conveyers of all kinds Bucket elevators, ball mills, hoisters, crushers, excavators, mixers, straighteners, cranes, etc.
Packaging & Shipping
Company Profile
HangZhou CHINAMFG machinery technology Co., Ltd is an industry transmission solutions manufacuturer and service provider.
We offer 1 stop solution for power transmission products for different factories, such as chemicals, energy, material handling, environmental, extraction, pulp and paper, steel and metal, food and beverage, and construction industries.
We supply: Customised gears, Small gearmotors, Industrial gearboxes, Motors, Brand product sourcing.
We offer renowned brand sourcing serivice for customers, such as Flender, SEW, ABB, Siemens, HYDAC, Parker, etc.
Our industrial Gear, Gearbox, gearmotor and motor are sold to more than 30 countries. High quality, good price, in time response and sincere service are our value and promises. We aim at making happy cooperation with our customers, bring them reliable and comfortable service.
How Does a Gear Coupling Protect Connected Equipment from Shock Loads and Vibrations?
Gear couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, making them ideal for use in demanding and heavy-duty applications. The design and features of gear couplings that contribute to this protection include:
- Flexible and Rigid Elements: Gear couplings consist of two hubs with external gears that mesh together. Between these two hubs, there is a center sleeve with internal gear teeth. The center sleeve acts as a flexible element, while the outer hubs act as rigid elements. This combination allows the gear coupling to transmit torque while absorbing and dampening shock loads and vibrations.
- Misalignment Compensation: Gear couplings can accommodate angular, parallel, and axial misalignment between shafts. When the connected equipment experiences misalignment due to dynamic forces or shock loads, the gear coupling can flex and adjust to these changes, preventing excessive stress on the shafts and equipment.
- High Torsional Stiffness: Gear couplings offer high torsional stiffness, meaning they have minimal angular deflection under load. This stiffness helps maintain precise alignment and reduces the likelihood of damage to the connected equipment caused by misalignment-induced vibrations.
- Load Distribution: The toothed gear design of gear couplings ensures a large surface area of contact between the gears. This spreads the torque evenly across the gear teeth, resulting in a uniform distribution of load and reducing the concentration of stress on specific areas.
- Damping Characteristics: The flexible center sleeve in the gear coupling acts as a damping element that absorbs and dissipates vibrations, further protecting the connected equipment from harmful oscillations.
- High-Speed Balancing: Gear couplings are precisely balanced during manufacturing to minimize vibrations and ensure smooth operation even at high speeds. Proper balancing helps prevent resonances and reduces the impact of shock loads on the connected equipment.
By effectively absorbing and dampening shock loads and vibrations, gear couplings extend the life of the connected equipment and surrounding components, reduce maintenance requirements, and contribute to a more reliable and efficient mechanical system. However, it is essential to select the appropriate size and type of gear coupling based on the specific application and operating conditions to ensure optimal protection and performance.
editor by CX 2023-12-14
China best CHINAMFG CL Types Drum Gear Coupling for Metallurgy, Mining gear coupling
Product Description
Product Description
CL Drum Gear Coupling
Huading CL-type gear coupling is suitable for connecting 2 horizontal axes transmission shafting. It has the capability of compensating relative deviation of 2 axes and belongs to movable rigid coupling. Two outer shells with inner teeth and 2 sleeves with outer teeth are composed. The sleeves and shafts are connected by keys. The 2 outer shells are connected by bolts. A sealing ring is arranged between the shell and sleeve.
♦Features
1. Tooth coupling has a small radial dimension and large load-carrying capacity. It is often used for shafting transmission under low-speed and heavy-load conditions. Tooth coupling with high accuracy and dynamic balance can be used for high-speed transmission.
2. It has the ability to compensate for the deviation of radial, axial and angular equiaxed.
3. It has a compact structure, small turning radius, large bearing capacity, high transmission efficiency, low noise, and a maintenance cycle.
Detailed Photos
Product Parameters
♦CL Gear Coupling Main Dimension And Parameter
Model | Nominal Torque KN·m |
Speed rpm |
Bore d1,d2,dz |
Length of Bore | A | B | D | D1 | D2 | C | C1 | C2 | e | Rotary Inertia kg·m |
Mass kg |
|
Y | J1 Z2 |
|||||||||||||||
L | ||||||||||||||||
mm | ||||||||||||||||
CL1 | 710 | 3780 | 18,19 | 42 | 30 | 49 | 106 | 170 | 110 | 55 | 16 | – | – | 12 | 0.03 | 7.8 |
20,22,24 | 52 | 38 | 6 | 18.5 | 18.5 | |||||||||||
25,28 | 62 | 44 | 2.5 | 14 | 18.5 | |||||||||||
30,32,35,38 | 82 | 60 | 11 | – | ||||||||||||
40 | 112 | 84 | ||||||||||||||
CL2 | 1400 | 3000 | 30,32,35,38 | 82 | 60 | 75 | 134 | 185 | 125 | 70 | 2.5 | 13 | 22 | 12 | 0.05 | 12.5 |
40,42,45 | 112 | 84 | 28 | |||||||||||||
48,50 | ||||||||||||||||
CL3 | 3150 | 2400 | 40,42,45 | 112 | 84 | 92 | 170 | 220 | 150 | 90 | 2.5 | 15 | 28 | 18 | 0.13 | 26.9 |
48,50,55,56 | ||||||||||||||||
60 | 142 | 107 | 36 | |||||||||||||
CL5 | 8000 | 1680 | 50,55,56 | 112 | 84 | 145 | 220 | 290 | 200 | 130 | 5 | 30 | 40 | 25 | 0.45 | 55.8 |
60,63,65,70 | 142 | 107 | ||||||||||||||
71,75 | ||||||||||||||||
80,85,90 | 172 | 132 | ||||||||||||||
CL6 | 11200 | 1500 | 60,63,65 | 142 | 107 | 160 | 246 | 320 | 230 | 140 | 5 | 25 | – | 25 | 0.70 | 79.9 |
70,71,75 | ||||||||||||||||
80,85,90,95 | 172 | 132 | ||||||||||||||
100,110 | 212 | 167 | ||||||||||||||
CL7 | 18000 | 1270 | 65,70,71,75 | 142 | 107 | 185 | 286 | 350 | 260 | 170 | 5 | 40 | 40 | 30 | 1.15 | 109.5 |
80,85,90,95 | 172 | 132 | 25 | 45 | ||||||||||||
100,110,120 | 212 | 167 | ||||||||||||||
CL8 | 22400 | 1140 | 80,85,90,95 | 172 | 132 | 210 | 325 | 380 | 315 | 190 | 5 | 35 | 45 | 30 | 2.38 | 133.8 |
100,110,120 | 212 | 167 | ||||||||||||||
130,140 | 252 | 202 | 30 | |||||||||||||
CL9 | 28000 | 1000 | 90,95 | 172 | 132 | 220 | 335 | 430 | 365 | 210 | 5 | 40 | – | 30 | 3.55 | 171 |
100,110,120,125 | 212 | 167 | 30 | |||||||||||||
130,140,150 | 252 | 202 | ||||||||||||||
160 | 302 | 242 | ||||||||||||||
CL10 | 50000 | 850 | 110,120,125 | 212 | 167 | 245 | 365 | 490 | 420 | 260 | 5 | 30 | – | 30 | 7.00 | 275.8 |
130,140,150 | 252 | 202 | ||||||||||||||
160,170,180 | 302 | 242 | ||||||||||||||
CL11 | 71000 | 750 | 120,125 | 212 | 167 | 280 | 405 | 545 | 470 | 330 | 5 | 40 | – | 35 | 13.75 | 385 |
130,140,150 | 252 | 202 | ||||||||||||||
160,170,180 | 302 | 242 | 35 | |||||||||||||
190,200,220 | 352 | 282 | ||||||||||||||
CL12 | 100000 | 660 | 140,150 | 252 | 202 | 350 | 485 | 590 | 520 | 340 | 5 | 45 | – | 35 | 21.5 | 540 |
160,170,180 | 302 | 242 | 38 | |||||||||||||
190,200,220 | 352 | 282 | ||||||||||||||
240,250 | 410 | 330 | ||||||||||||||
CL13 | 140000 | 600 | 160,170,180 | 302 | 242 | 375 | 524 | 680 | 590 | 380 | 7.5 | 45 | – | 40 | 40.00 | 798.3 |
190,200,220 | 352 | 282 | ||||||||||||||
240,250,260 | 410 | 330 | ||||||||||||||
280 | 470 | 380 | ||||||||||||||
CL14 | 200000 | 540 | 180 | 302 | 242 | 405 | 565 | 730 | 650 | 450 | 7.5 | 50 | – | 40 | 53.75 | 976.6 |
190,200,220 | 352 | 282 | ||||||||||||||
240,250,260 | 410 | 330 | ||||||||||||||
280,300,320 | 470 | 380 | ||||||||||||||
CL15 | 250000 | 480 | 200,220 | 352 | 282 | 480 | 644 | 780 | 700 | 480 | 7.5 | 50 | – | 40 | 81.25 | 1182.5 |
240,250,260 | 410 | 300 | ||||||||||||||
280,300,320 | 470 | 380 | ||||||||||||||
340,360 | 550 | 450 | ||||||||||||||
CL16 | 355000 | 425 | 240,250,260 | 410 | 330 | 535 | 720 | 900 | 785 | 530 | 10 | – | – | 50 | 150 | 1936 |
280,300,320 | 470 | 380 | ||||||||||||||
340,360,380 | 550 | 450 | ||||||||||||||
400 | 650 | 540 | ||||||||||||||
CL17 | 560000 | 380 | 260 | 410 | 330 | 625 | 800 | 1000 | 885 | 630 | 10 | – | – | 50 | 285 | 2700 |
280,300,320 | 470 | 380 | ||||||||||||||
340,360,380 | 550 | 450 | ||||||||||||||
400,420,440,450 | 650 | 540 | ||||||||||||||
CL18 | 710000 | 330 | 300,320 | 470 | 380 | 71 | 900 | 1100 | 990 | 710 | 10 | – | – | 50 | 400 | 3669 |
340,360,380 | 550 | 450 | ||||||||||||||
400,420,440,450 | 650 | 540 | ||||||||||||||
460,480,500 | ||||||||||||||||
CL19 | 1000000 | 300 | 360,380 | 550 | 450 | 730 | 910 | 1250 | 1090 | 800 | 15 | – | – | 60 | 675 | 5138 |
400,420,440,450 | 650 | 540 | ||||||||||||||
460,480,500 | 800 | 680 | ||||||||||||||
530,560 |
Note:
1. The coupling mass and rotary inertia are approximations calculated by the minimum diameter and the maximum length of the bore.
2. Bore diameter dz <140mm.
3. J1-type bore does not need shaft end baffle as required.
4. This standard applies only to old products.
Company Profile
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Our Services
1. Design Services
Our design team has experience in couplings relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
Comparing Performance of Gear Couplings with Other Types of Couplings
Gear couplings offer several advantages and unique features compared to other types of couplings, which contribute to their overall performance:
- High Torque Capacity: Gear couplings have a high torque capacity, making them suitable for heavy-duty and high-power applications. They can transmit torque efficiently without compromising the integrity of the coupling.
- Misalignment Tolerance: Gear couplings can accommodate a certain degree of misalignment, including angular, parallel, and axial misalignment, providing flexibility in various mechanical systems.
- Compact Design: Gear couplings have a compact design, allowing them to fit into tight spaces while transmitting substantial power.
- Durable and Long-lasting: Gear couplings are known for their durability and long service life, even in demanding operating conditions. Proper maintenance and lubrication can extend their lifespan further.
- High-Speed Capability: Gear couplings are suitable for high-speed applications, making them ideal for use in various industrial machinery.
- Low Maintenance: Once installed correctly and provided with adequate maintenance, gear couplings are relatively low maintenance compared to other couplings.
- Wide Range of Sizes: Gear couplings are available in various sizes, allowing users to select the appropriate coupling for their specific application.
However, gear couplings may have some limitations. For instance, they are not entirely backlash-free, meaning they may exhibit a small amount of rotational play between the gears. In some cases, this can lead to vibration or noise in the system. Additionally, gear couplings may not be suitable for applications with extreme misalignment or in environments with high levels of shock or impact loads.
When choosing a coupling, it is essential to consider the specific requirements of the application and weigh the advantages and disadvantages of gear couplings against other types of couplings, such as elastomeric, grid, or disc couplings. Each type of coupling has its strengths and weaknesses, and the best choice depends on the unique needs of the mechanical system.
editor by CX 2023-12-13
China best CHINAMFG Customized Drum Type Gear Coupling, Gear Motor Couplings, Drum Gear Coupling gear coupling
Product Description
Densen customized drum type gear coupling,gear motor couplings,drum gear coupling
We have professionals to solve your questions, please contact us directly!
Product Name | Densen customized GICLZ type gear coupling,gear motor couplings,drum gear coupling |
DN mm | 16-1040mm |
Rated Torque | Nm |
Allowable speed | 460~4000RPM |
Material | 42CrMo/45# steel |
Application | Widely used in metallurgy, mining, engineering and other fields. |
Maintenance Requirements for Gear Couplings
Gear couplings, like any mechanical component, require regular maintenance to ensure optimal performance, reliability, and longevity. Proper maintenance can help prevent unexpected failures and downtime, leading to cost savings and increased productivity. Here are the key maintenance requirements for gear couplings:
- Lubrication: Regular and proper lubrication is essential for gear couplings. The coupling’s gear teeth and mating surfaces should be adequately lubricated to minimize friction and wear. The lubrication interval and type of lubricant used depend on the application, load, and operating conditions. It is crucial to follow the manufacturer’s recommendations for lubrication intervals and the appropriate lubricant to use.
- Inspections: Routine inspections should be performed to check for signs of wear, misalignment, or damage. Visual inspections can help detect any abnormalities, such as pitting, scoring, or corrosion on the gear teeth. Additionally, inspections can identify any misalignment issues that may need to be addressed to prevent further damage.
- Torque Monitoring: Monitoring the torque transmitted through the coupling can help identify any abnormal increases that might indicate a problem in the system. Sudden changes in torque levels could signal misalignment or other issues that need attention.
- Alignment Checks: Regularly checking and correcting shaft alignment is crucial for the proper functioning of gear couplings. Misalignment can lead to increased wear and premature failure of the coupling. Proper alignment reduces the stress on the coupling and connected equipment.
- Temperature Monitoring: Monitoring the operating temperature of the coupling can provide insights into potential problems. Abnormally high temperatures could indicate insufficient lubrication or other issues that need investigation.
- Coupling Removal and Cleaning: Periodically removing the coupling for cleaning and inspection of internal components can be beneficial, especially in harsh or dirty environments. This allows for a more thorough inspection and helps maintain the coupling’s performance.
- Replacement of Worn Components: If any components of the gear coupling, such as seals or gaskets, are worn or damaged, they should be replaced promptly to maintain the coupling’s integrity and prevent leaks.
- Proper Storage: If the coupling is temporarily removed from service or stored, it should be stored in a clean and dry environment to prevent corrosion and damage to the components.
It is essential to follow the manufacturer’s maintenance guidelines and recommendations for the specific gear coupling model being used. Regular maintenance and adherence to proper procedures can help extend the service life of gear couplings and ensure reliable and efficient operation in the mechanical system.
editor by CX 2023-12-01
China Best Sales Ktr CZPT GS Radex-Nc Backlash-Free Servo Couplings Toolflex Metal Bellow-Type Coupling Bowex Standard Curved-Tooth Gear Poly-Norm Flexible Shaft Couplings gear coupling
Product Description
KTR CHINAMFG GS RADEX-NC Backlash-Free Servo Couplings TOOLFLEX Metal Bellow-Type Coupling BoWex Standard Curved-Tooth Gear POLY-NORM Flexible Shaft Couplings
Couplings
- Flexible jaw couplings and pin & bush couplings
- gear couplings / curved-tooth gear couplings
- backlash-free servo couplings / shaft couplings
- steel laminae couplings / laminae couplings
- highly flexible shaft couplings
- flange couplings
- Magnetic couplings
- Fluid coupling/hydraulic coupling
Wide range of couplings
Our range of couplings includes flexible jaw couplings and pin & bush couplings (flexible couplings), gear couplings / curved-tooth gear couplings, backlash-free servo couplings, steel laminae couplings, highly flexible shaft couplings, flange couplings and magnetic couplings
backlash-free servo couplings / shaft couplings
Our backlash-free servo couplings transmit the torque free from backlash and conformally. The portfolio is characterised by a high variance of coupling types and hub designs.
ROTEX GS backlash-free servo couplings
ROTEX GS is a three-part servo coupling backlash-free under prestress (elastomer coupling). The various hub versions and different Shore hardnesses determine the optimum coupling for each application in automation technology.
This servo coupling is applied wherever drives need to position precisely. In spite of its vibration-damping properties the coupling is torsionally stiff so that you do not have to cut back on precision even with highly dynamic servo drives. The CHINAMFG GS backlash-free elastomer couplings allow for simultaneous compensation of radial, axial and angular displacements. The backlash-free servo coupling CHINAMFG GS uses the construction kit system, it is available in a high variance of different hub types which can be combined within 1 coupling size.
The selection of the hub material depends on the size and it is composed of either aluminium or steel. Both frictionally engaged connections without feather keyway and positive-locking connections with feather keyway are available.
New high-performance spider for backlash-free servo coupling
KTR distributes a new spider considerably increasing the performance level of the backlash-free servo coupling type CHINAMFG GS with regard to temperature resistance and pressure resistance. The material is a newly developed “thermoplastic polyurethane” with the hardness degree „52 Shore D” and a temperature resistance up to 120 °C. Main applications are servo hydraulics and test bench technology.
Applications of the servo coupling CHINAMFG GS:
Couplings for machine tools, automation technology, drive technology, medical technology, packaging technology
Overview: ROTEX GS backlash-free servo couplings
Three-part servo coupling backlash-free under prestress (elastomer coupling). The various hub versions and different Shore hardnesses determine the optimum coupling for each application in automation technology. CHINAMFG GS: low-priced, easy and quick assembly
ROTEX GS Standard types
0.2 – 5.850 Nm / backlash-free jaw coupling
Low-cost, backlash-free servo couplings – easy and quick assembly
ROTEX GS is a three-part servo coupling backlash-free under prestress (elastomer coupling). The various hub versions and different Shore hardnesses determine the optimum coupling for each application in automation technology. It is used wherever drives have to position accurately. In spite of its vibration-damping properties the coupling is torsionally stiff so that you do not have to cut back on precision even with highly dynamic servo drives. The CHINAMFG GS backlash-free elastomer couplings allow for simultaneous compensation of radial, axial and angular displacements.
The backlash-free servo coupling CHINAMFG GS uses the construction kit system, it is available in a high variance of different hub types which can be combined within 1 coupling size. The selection of the hub material depends on the size and it is composed of either aluminium or steel. Both frictionally engaged connections without feather keyway and positive-locking connections with feather keyway are available.
Features
easy assembly
low-priced
good visual inspection of wear and estimation of service life
electrically insulating to interrupt leakage current
damping vibrations
ROTEX GS Compact
0.7 – 405 Nm / backlash-free servo coupling
Compact elastomer coupling
The backlash-free servo coupling (elastomer coupling) CHINAMFG GS Compact is characterized by its short design. The low-priced clamping hubs are made of aluminium allowing for easy and quick assembly of our backlash-free coupling.
The range of CHINAMFG GS Compact (backlash-free servo coupling) includes both frictionally engaged connections without feather keyway and positive-locking connections with feather keyway.
Features
backlash-free, torsionally flexible elastomer coupling / servo couplings
it is up to 1/3 shorter than standard types
axial slot, DBGM (German utility model)
good concentric running properties
uniform power transmission by cams without slots
ROTEX GS clamping ring hubs light
7.5 – 655 Nm / backlash-free servo coupling
Clamping ring hub – high friction torque
The CHINAMFG GS clamping ring hub light is a two-part taper hub (clamping ring hub) made of aluminium with an integrated clamping system.
This backlash-free servo coupling with an integrated clamping system has a low mass moment of inertia and high friction torque. It is rotationally symmetric and thus suitable for high speeds.
Features
maintenance-free servo coupling with an integrated clamping system made of aluminium
easy assembly by internal clamping screws and block assembly
high friction torques, smooth running
application up to a circumferential speed of 50 m/s
torsionally flexible
ROTEX GS clamping ring hubs steel
21 – 5,850 Nm / backlash-free servo coupling
Clamping ring hub – high friction torque
The CHINAMFG GS clamping ring hub made of steel is a two-part taper hub (clamping ring hub) made of steel with an integrated clamping system. The jaws of our backlash-free servo coupling are quite solid. The coupling has high friction torques. It is rotationally symmetric and thus suitable for high speeds.
Features
maintenance-free servo coupling with an integrated clamping system made of steel
easy assembly by internal clamping screws
high friction torques, smooth running
application up to a circumferential speed of 40 m/s
torsionally flexible
ROTEX GS P acc. to DIN 69002
12.5 – 4,500 Nm / backlash-free servo coupling
Servo coupling with high precision and standardised stub spindles
The backlash-free servo coupling (elastomer coupling) CHINAMFG GS P clamping ring hub is a two-part taper hub made of steel with an integrated clamping system.
This servo coupling is characterised by high-precision machining and resulting good concentricity properties and smooth running with high speeds.
Application ranges of our backlash-free servo coupling CHINAMFG GS P: Applied in standardised stub spindles on multiple spindle heads acc. to DIN 69002 and other directly driven main spindles for HSC machining.
Features
high-precision jaw coupling with an integrated clamping system made of steel
developed for stub spindles on multiple spindle heads acc. to DIN 69002
easy assembly by internal clamping screws
applied on main spindle drives with high speeds, circumferential speeds > 50 m/s
high friction torques
ROTEX GS P ETP
35 – 560 Nm / backlash-free servo coupling
Servo coupling with hydraulic clamping sleeve for quick and frequent assembly
The CHINAMFG GS P ETP hub with an integrated high-precision hydraulic clamping sleeve is particularly designed for quick and frequent assembly.
The hub of our backlash-free servo coupling (elastomer coupling) is made of steel and fastened to the shaft safely and frictionally engaged via 1 single screw. There is high concentricity even after frequent assembly/disassembly. This ensures smooth running even with high speeds. Assembly without axial shifting of hubs.
Features
backlash-free shaft coupling damping vibrations with integrated ETP quick clamping system
quick assembly / disassembly since 1 screw only needs to be tightened
severely good concentric running properties even after repeated assembly operations
assembly / disassembly for thousands of times
assembly in spaces difficult to access possible, since the pressure screw is tightened in axial direction to the shaft
ROTEX GS expansion hub
1.8 – 200 Nm / hollow shaft coupling
Backlash-free servo coupling (hollow shaft coupling) for hollow shafts
ROTEX GS expansion hubs (hollow shaft coupling) are used when torques have to be transmitted through a hollow shaft, e. g. applications with short shaft distances or narrow mounting conditions.
With this hollow shaft coupling the easy, safe and frictionally engaged shaft-hub-connection is generated via a centric screw. The hubs are made of aluminium and the expansion mandrel is made of steel.
Features
hollow shaft coupling with an integrated clamping system for hollow shaft connections
compact: small shaft distance dimension
quick assembly
self-centering clamping connection
can be combined with various hub types
ROTEX GS A-H
6 – 560 Nm / backlash-free half shell coupling
Radially mountable, backlash-free servo couplings (half shell coupling)
The single-cardanic half shell coupling CHINAMFG GS A-H (drop-out center design coupling) can be mounted radially without displacing driving and driven components.
The hubs of the half shell coupling are made of aluminium and are mounted/dismounted via 4 clamping screws to replace the spider, as an example.
Our range of half shell couplings includes both frictionally engaged connections without feather keyways and positive-locking connections with feather keyway.
Our drop-out center design couplings are used wherever radial assembly/disassembly without displacing driving and driven side is required.
Features
backlash-free half-shell coupling / drop-out center design coupling
type for radial assembly/disassembly without displacing the driving resp. driven side
assembly/disassembly via 4 screws
replacing the spider without displacing driving and driven side
radially dismountable, easy to service
ROTEX GS DKM
0.9 – 825 Nm / backlash-free servo coupling
Backlash-free servo coupling for high radial displacement
ROTEX GS DKM is a double-cardanic servo coupling (elastomer coupling) compensating for large displacements.
The hubs and the spacer (centre hub) are made of aluminium, while the spacer can be combined with all hub types within the same size.
The range of double-cardanic servo couplings includes both frictionally engaged connections without feather keyway and positive-locking connections with feather keyway.
Features
double-cardanic servo coupling / elastomer coupling
with or without feather keyway
hub types can be combined within the same sizes
hubs and spacer made of aluminium
backlash-free
ROTEX GS ZR1
12.5 – 405 Nm / backlash-free intermediate pipe coupling
Backlash-free servo coupling (cardan shaft) for bridging large shaft distances
The double-cardanic CHINAMFG GS ZR1 is a simple, low-priced intermediate pipe coupling (cardan shaft) often referred to as cardan shaft with an intermediate pipe variable in length made of steel.
The intermediate pipe coupling can be mounted radially without displacing the driving and driven components. The intermediate pipe (centre hub) is variable in length and allows for transmitting the torque over a large axial distance.
Our range of intermediate shaft couplings includes both frictionally engaged connections without feather keyway and positive-locking connections with feather keyway
Our intermediate pipe coupling is used wherever larger shaft distances have to be bridged. The limits of application are defined by the operating speed and mounting length.
Features
referred to as cardan shafts, distance coupling, intermediate pipe coupling or intermediate shaft coupling
cardan shaft with clamping hubs on the intermediate pipe
for bridging large shaft distances
spacer radially dismountable and easy to service
backlash-free
ROTEX GS ZR2
12.5 – 1175 Nm / backlash-free servo coupling
Cardan shaft with intermediate pipe variable in length made of steel
The double-cardanic CHINAMFG GS ZR2 is a simple intermediate shaft coupling (cardan shaft) with an intermediate pipe variable in length made of steel.
Both hubs are mounted by means of a CLAMPEX clamping element. The cardan shaft can be radially mounted without displacing driving and driven component. The intermediate shaft is variable in length and allows for transmitting the torque over a large axial distance.
Our range of cardan shafts includes both frictionally engaged connections without feather keyway and positive-locking connections with feather keyway.
Our intermediate pipe coupling is used wherever larger shaft distances have to be bridged. The limits of application are defined by the operating speed and mounting length.
Features
intermediate shaft coupling / cardan shaft with CLAMPEX clamping elements for high friction
for bridging large shaft distances
spacer radially dismountable and easy to service
backlash-free
torsionally flexible
ROTEX GS ZR3
12.5 – 655 Nm / backlash-free servo coupling
Cardan shaft with intermediate pipe made of aluminium variable in length
The double-cardanic CHINAMFG GS ZR3 is an intermediate shaft coupling (cardan shaft) with an intermediate pipe variable in length made of aluminium.
It is provided with half shell clamping hubs on both sides and can thus be radially mounted without displacing driving and driven components.
The intermediate shaft of our cardan shaft is variable in length and allows for transmitting the torque over a large axial distance. Our range of half shell intermediate shaft couplings includes both frictionally engaged connections without feather keyway and positive-locking connections with feather keyway.
Our intermediate pipe coupling is used wherever large shaft distances have to be bridged and where radial assembly/disassembly is necessary without displacing driving and driven side (easy assembly through our half shells).
The limits of application are defined by the operating speed and mounting length.
Features
intermediate shaft coupling / cardan shaft with aluminium pipe bonded
easy radial assembly of coupling by split coupling halves (half shells)
replacing the spider without displacing driving and driven side
lengths depend on speed and size, up to 4 metres can be realized without intermediate bearing
low mass moment of inertia by use of aluminium
ROTEX GS HP
0 – 725 Nm / backlash-free high-speed coupling
The CHINAMFG GS HP (high-performance coupling) is a three-part, backlash-free high-speed coupling.
It was developed according to the highest standard for applications with higher speeds.
Subject to the closed design the high-speed coupling generates only minimum air turbulences resulting in only low noise generation even with highest load. The CHINAMFG GS HP (high-performance coupling) is available in various hub versions for different mounting conditions.
Its ability for axial plug-in combined with various hub geometries results in a compact coupling system easy to service with a high torque density.
Applications of our high-speed coupling CHINAMFG GS HP (high-performance coupling):
ROTEX GS HP is used wherever severely high speeds are generated, e. g. on main spindle drives and test benches.
Features
torsionally flexible high-speed coupling / high-performance coupling
for severely high speeds (up to a circumferential speed of 175 m/s )
backlash-free
compensating for axial, radial and angular shaft displacements
compact: small shaft distance dimension
ROTEX GS miniature coupling
0.2 – 12 Nm / backlash-free servo coupling
Miniature coupling – sizes 5 to 16
The CHINAMFG GS miniature coupling classifies the standard series of our backlash-free servo laminae coupling sizes 5 to 16 with hubs made of aluminium.
Our miniature coupling is characterized by small dimensions and low mass moments of inertia. Our range of miniature couplings (servo couplings in small sizes) includes both frictionally engaged connections without feather keyway and positive-locking connections with feather keyway.
Features
backlash-free, torsionally flexible miniature couplings / servo couplings
axial plug-in, easy blind assembly.
maintenance-free
electrically insulating
small dimensions, low moments of inertia
TOOLFLEX metal bellow-type couplings
TOOLFLEX is a backlash-free, torsionally stiff and flexible all-metal coupling with a bellow made of stainless steel. Depending on size and type the coupling hubs are available made of aluminium or steel.
The metal bellow compensates optimally for axial, radial and angular displacements with conformal torque transmission and low restoring forces. At the same time TOOLFLEX has a high torsional stiffness and a low mass moment of inertia. It is free from wear and maintenance and extremely easy to assemble.
Applications of our TOOLFLEX metal bellow-type coupling:
The TOOLFLEX metal bellow-type couplings are used wherever accurate positioning is required: In automation technology, medical technology, servo gearboxes, on highly dynamic axes of packaging machines and machine tools, etc.
Various hub types and 2 bellow lengths are available for different applications and mounting situations of TOOLFLEX: type S with 4 layers and type M with 6 layers.
RADEX -NC backlash-free servo laminae couplings
The set of torsionally stiff steel laminas flexible in bending offsets axial, angular and radial shaft displacements. As an all-metal coupling – the laminas are made of stainless steel – RADEX -NC can be used with temperatures up to 200 °C and under aggressive ambient conditions.
The backlash-free servo couplings RADEX-NC are provided with clamping hubs or clamping ring hubs.
Our servo laminae couplings are available as 2 types:
RADEX-NC EK = single-cardanic servo laminae coupling
RADEX-NC DK = double-cardanic servo laminae coupling
Applications of our servo laminae couplings RADEX-NC:
Typical applications for RADEX-NC are backlash-free gearboxes, handling systems, drives for automation and in general drive technologies demanding for high torsional stiffness or high ambient temperatures.
Flexible jaw couplings and pin & bush couplings
Vibration-damping, torsionally flexible jaw couplings and pin & bush couplings suitable to offset axial, radial and angular misaglinment.
gear couplings / curved-tooth gear couplings
Subject to their double-cardanic operating principle both BoWex gear couplings and GEARex all-steel gear couplings are particularly suitable for compensating for axial, radial and angular shaft displacements.
Why an elastic coupling of Bestseal?
An elastic coupling from Bestseal is the result of decades of product development and innovation. With this, we assure you of a high-quality component with the highest possible reliability. We see ourselves as the reliable partner of anyone who wants to set things in motion.
More than 2,000 employees work passionately every day to provide you, the customer, with the best conceivable products. DIN ISO certifications are the best proof of this. A transparent and honest way of working lies at the basis of every customer relationship with us.
Would you like to learn more about our elastic couplings or answer an important product question?
Please contact our technical support department or sales department and let us inform you in detail about the various possibilities.
We will be happy to think along with you based on your wishes and make you a custom offer without any obligation.
we specialized in the development and production of sealing systems which were used in the Metallurgical,Electrical,Auto, Engineering machinery, Light industrial machinery and Electrical appliance manufacturing industries. BESEALS focus on customers’ needs,as a dependable partner and reliable supplier to help you resolve supply or technical problems ,and improve the performance of your equipments or your business. When you are facing emergency repairs situation or urgent orders,the highly responsive team of DLseals will offer you very short lead time. Beseals has a global sales network,and our seals have been sold to more than 100 countries or areas ,Such as America, England, Canada, Australia, Russian Federation ect .
FAQ
1. who are we? Are you trading company or manufacturer ?
We are manufacturer.We are based in HangZhou, China, start from 2571,sell to Domestic Market(33.00%),North America(15.00%),South America(10.00%),Western Europe(8.00%),Eastern Europe(6.00%),Souther Europe(6.00%),Southeast Asia(5.00%),Mid East(5.00%),Northern Europe(5.00%),Oceania(2.00%),South Asia(2.00%),Africa(00.00%),Eastern Asia(00.00%),Central America(00.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production; Always final Inspection before shipment;
3.what can you buy from us?
PTFE Seals/Oil Seals/O Rings/Rubber Seals/Plastic Seals/Mechanical Seal/O-RING/ RING Seals.
4. why should you buy from us not from other suppliers?
Beseals is a professional manufacturer of seals .Our company specializes in the production of PU, PTFE, rubber and metal sealing components
5. How long is your delivery time?
Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
6.Do you provide samples ?
is it free or extra ? Yes, we could offer the sample for free charge but you need to pay the cost of freight.
7. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,HKD,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,PayPal,Western Union,Escrow; Language
Spoken:English,Chinese,Japanese
For more information, please contact us. We look CHINAMFG to your arrival
What Industries Commonly Use Gear Couplings for Power Transmission?
Gear couplings are widely used in various industries for power transmission due to their ability to transmit high torque loads and accommodate misalignments. Some of the industries that commonly utilize gear couplings include:
- Steel Industry: Gear couplings are extensively used in the steel industry for connecting heavy-duty equipment like rolling mills, continuous casting machines, and other steel processing machinery.
- Mining and Quarrying: In mining and quarrying applications, gear couplings are employed to transmit power in conveyor systems, crushers, and heavy excavating machinery.
- Pulp and Paper: The pulp and paper industry uses gear couplings in machines like paper mills, pulp refiners, and stock preparation equipment.
- Marine: Gear couplings are utilized in marine propulsion systems, providing a reliable connection between the engine and the propeller shafts.
- Oil and Gas: Gear couplings find use in the oil and gas industry for connecting pumps, compressors, and other equipment used in upstream and downstream operations.
- Power Generation: Gear couplings are employed in power plants to connect generators, turbines, and other rotating equipment.
- Automotive: Gear couplings are used in automotive applications, particularly in heavy-duty vehicles and machinery like off-road vehicles, construction equipment, and agricultural machinery.
- Chemical and Petrochemical: In chemical processing plants, gear couplings are employed in agitators, mixers, and various equipment where power transmission is crucial.
- Cement and Aggregate: Gear couplings are used in cement plants and aggregate processing equipment for power transmission in crushers, kilns, and conveyors.
These are just a few examples, and gear couplings can be found in various other industries where reliable power transmission is essential. Their robust design and ability to withstand harsh operating conditions make them a popular choice for heavy-duty applications across different sectors.
editor by CX 2023-10-07
China best Steel Industry High Torque Flange Gear Coupling gear coupling
Product Description
Drum Gear Coupling Shaft Coupling (GICL)
Drum type coupling is just flexible coupling, coupling is made within the same number of ring gear and belt tooth flange half couplings and other parts. Divided into straight teeth and drum tooth outside 2 kinds of tooth profile, drum gear coupling Allows a larger angular displacement (as opposed to straight tooth coupling), can improve the tooth contact conditions, improve the ability to transfer torque, prolong service life.
With the radial, axial and angular and axial deviation compensation ability, has the advantages of compact structure, small turning radius, its large carrying capacity, high transmission efficiency, low noise and long maintenance cycle, especially suitable for low speed and heavy load condition, such as metallurgy, mining, lifting, transportation and other industries are also applicable to the drive shaft of petroleum and chemical industry, general machinery and other kinds of machinery.
Model |
Tn(N.m) | [n](r/min) | d1,d2,dz | D | C | C1 | C2 | Kg.m2 | Kg | ||
Y | Z1,J1 | ||||||||||
L | |||||||||||
GICL1 | 630 | 7100 | 42 | – | 125 | 20 | – | – | 0.009 | 5.9 | |
52 | 38 | – | 24 | ||||||||
25 28 | 62 | 44 | 10 | – | 19 | ||||||
82 | 60 | 2.5 | 15 | 22 | |||||||
GICL2 | 1120 | 6300 | 25 28 | 62 | 44 | 144 | 10.5 | – | 29 | 0.02 | 9.7 |
82 | 60 | 12.5 | 30 | ||||||||
112 | 84 | 2.5 | 13.5 | 28 | |||||||
GICL3 | 2240 | 5900 | 82 | 60 | 174 | 3 | 24.5 | 25 | 0.047 | 17.2 | |
112 | 84 | 17 | 28 | ||||||||
60 | 142 | 107 | 35 | ||||||||
GICL4 | 3600 | 5400 | 82 | 60 | 196 | 14 | 37 | 32 | 0.091 | 24.9 | |
112 | 84 | 28 | |||||||||
142 | 107 | 3 | 17 | 35 | |||||||
GICL5 | 5000 | 5000 | 112 | 84 | 224 | 3 | 25 | 28 | 0.167 | 38 | |
71 75 | 142 | 107 | 20 | 35 | |||||||
80 | 172 | 132 | 22 | 43 | |||||||
GICL6 | 7100 | 4800 |
112 | 84 | 241 | 6 | 35 | 35 | 0.267 | 48.2 | |
71 75 | 142 | 107 | 20 | 35 | |||||||
172 | 132 | 4 | 22 | 43 | |||||||
GICL7 | 10000 | 4500 | 71 75 | 142 | 107 | 260 | 4 | 35 | 35 | 0.453 | 68.9 |
172 | 132 | 22 | 43 | ||||||||
100 | 212 | 167 | 48 | ||||||||
GICL8 | 14000 | 4000 |
142 | 107 | 282 | 5 | 35 | 35 | 0.646 | 83.3 | |
172 | 132 | 22 | 43 | ||||||||
100 110 | 212 | 167 | 48 | ||||||||
GICL9 | 18000 | 3500 |
142 | 107 | 314 | 10 | 45 | 45 | 1.036 | 110 | |
172 | 132 | ||||||||||
212 | 167 | 5 | 22 | 43 | |||||||
49 | |||||||||||
GICL10 | 31500 | 3200 | 172 | 132 | 346 | 5 | 43 | 43 | 1.88 | 157 | |
212 | 167 | 22 | 49 | ||||||||
130 140 | 252 | 202 | 29 | 54 | |||||||
GICL11 | 40000 | 3000 | 212 | 167 | 380 | 6 | 29 | 49 | 3.28 | 217 | |
252 | 202 | 54 | |||||||||
160 | 302 | 242 | 64 | ||||||||
GICL12 | 56000 | 2600 | 120 125 | 212 | 167 | 442 | 6 | 57 | 57 | 5.08 | 305 |
252 | 202 | 29 | 55 | ||||||||
302 | 242 | 68 | |||||||||
GICL13 | 80000 | 2300 | 140 150 | 252 | 202 | 482 | 7 | 54 | 57 | 10.06 | 419 |
302 | 242 | 32 | 70 | ||||||||
190 200 | 352 | 282 | 80 | ||||||||
GICL14 | 112000 | 2100 | 302 | 242 | 520 | 8 | 42 | 70 | 16.774 | 594 | |
352 | 282 | 32 | 80 | ||||||||
GICL15 | 160000 | 1900 | 352 | 282 | 580 | 10 | 34 | 80 | 26.55 | 783 | |
140 150 | 410 | 330 | 38 | – | |||||||
GICL16 | 250000 | 1600 | 200 220 | 352 | 282 | 680 | 10 | 58 | 80 | 52.22 | 1134 |
410 | 330 | 38 | – | ||||||||
280 | 470 | 380 | 38 | ||||||||
GICL17 | 280000 | 1500 | 220 | 352 | 282 | 720 | 10 | 74 | 80 | 69 | 1305 |
410 | 330 | ||||||||||
280 300 | 470 | 380 | 39 | – | |||||||
GICL18 | 355000 | 1400 | 410 | 330 | 775 | 10 | 46 | – | 96.16 | 1626 | |
470 | 380 | 41 | – | ||||||||
GICL19 | 450000 | 1300 | 260 | 410 | 330 | 815 | 10 | 67 | – | 115.6 | 1773 |
470 | 380 | 41 | |||||||||
340 | 550 | 450 | |||||||||
GICL20 | 500000 | 1200 | 470 | 380 | 855 | 13 | 44 | – | 167.41 | 2263 |
Detailed Photos
Company Profile
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
What Industries Commonly Use Gear Couplings for Power Transmission?
Gear couplings are widely used in various industries for power transmission due to their ability to transmit high torque loads and accommodate misalignments. Some of the industries that commonly utilize gear couplings include:
- Steel Industry: Gear couplings are extensively used in the steel industry for connecting heavy-duty equipment like rolling mills, continuous casting machines, and other steel processing machinery.
- Mining and Quarrying: In mining and quarrying applications, gear couplings are employed to transmit power in conveyor systems, crushers, and heavy excavating machinery.
- Pulp and Paper: The pulp and paper industry uses gear couplings in machines like paper mills, pulp refiners, and stock preparation equipment.
- Marine: Gear couplings are utilized in marine propulsion systems, providing a reliable connection between the engine and the propeller shafts.
- Oil and Gas: Gear couplings find use in the oil and gas industry for connecting pumps, compressors, and other equipment used in upstream and downstream operations.
- Power Generation: Gear couplings are employed in power plants to connect generators, turbines, and other rotating equipment.
- Automotive: Gear couplings are used in automotive applications, particularly in heavy-duty vehicles and machinery like off-road vehicles, construction equipment, and agricultural machinery.
- Chemical and Petrochemical: In chemical processing plants, gear couplings are employed in agitators, mixers, and various equipment where power transmission is crucial.
- Cement and Aggregate: Gear couplings are used in cement plants and aggregate processing equipment for power transmission in crushers, kilns, and conveyors.
These are just a few examples, and gear couplings can be found in various other industries where reliable power transmission is essential. Their robust design and ability to withstand harsh operating conditions make them a popular choice for heavy-duty applications across different sectors.
editor by CX 2023-10-04