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China best CHINAMFG Customized Drum Type Gear Coupling, Gear Motor Couplings, Drum Gear Coupling gear coupling

Product Description

Densen customized drum type gear coupling,gear motor couplings,drum gear coupling

We have professionals to solve your questions, please contact us directly!

 

Product Name Densen customized GICLZ type gear coupling,gear motor couplings,drum gear coupling
DN mm 16-1040mm
Rated Torque Nm
Allowable speed 460~4000RPM
Material 42CrMo/45# steel
Application Widely used in metallurgy, mining, engineering and other fields.

flange coupling

Maintenance Requirements for Gear Couplings

Gear couplings, like any mechanical component, require regular maintenance to ensure optimal performance, reliability, and longevity. Proper maintenance can help prevent unexpected failures and downtime, leading to cost savings and increased productivity. Here are the key maintenance requirements for gear couplings:

  • Lubrication: Regular and proper lubrication is essential for gear couplings. The coupling’s gear teeth and mating surfaces should be adequately lubricated to minimize friction and wear. The lubrication interval and type of lubricant used depend on the application, load, and operating conditions. It is crucial to follow the manufacturer’s recommendations for lubrication intervals and the appropriate lubricant to use.
  • Inspections: Routine inspections should be performed to check for signs of wear, misalignment, or damage. Visual inspections can help detect any abnormalities, such as pitting, scoring, or corrosion on the gear teeth. Additionally, inspections can identify any misalignment issues that may need to be addressed to prevent further damage.
  • Torque Monitoring: Monitoring the torque transmitted through the coupling can help identify any abnormal increases that might indicate a problem in the system. Sudden changes in torque levels could signal misalignment or other issues that need attention.
  • Alignment Checks: Regularly checking and correcting shaft alignment is crucial for the proper functioning of gear couplings. Misalignment can lead to increased wear and premature failure of the coupling. Proper alignment reduces the stress on the coupling and connected equipment.
  • Temperature Monitoring: Monitoring the operating temperature of the coupling can provide insights into potential problems. Abnormally high temperatures could indicate insufficient lubrication or other issues that need investigation.
  • Coupling Removal and Cleaning: Periodically removing the coupling for cleaning and inspection of internal components can be beneficial, especially in harsh or dirty environments. This allows for a more thorough inspection and helps maintain the coupling’s performance.
  • Replacement of Worn Components: If any components of the gear coupling, such as seals or gaskets, are worn or damaged, they should be replaced promptly to maintain the coupling’s integrity and prevent leaks.
  • Proper Storage: If the coupling is temporarily removed from service or stored, it should be stored in a clean and dry environment to prevent corrosion and damage to the components.

It is essential to follow the manufacturer’s maintenance guidelines and recommendations for the specific gear coupling model being used. Regular maintenance and adherence to proper procedures can help extend the service life of gear couplings and ensure reliable and efficient operation in the mechanical system.

China best CHINAMFG Customized Drum Type Gear Coupling, Gear Motor Couplings, Drum Gear Coupling  gear couplingChina best CHINAMFG Customized Drum Type Gear Coupling, Gear Motor Couplings, Drum Gear Coupling  gear coupling
editor by CX 2023-12-01

China Best Sales Ktr CZPT GS Radex-Nc Backlash-Free Servo Couplings Toolflex Metal Bellow-Type Coupling Bowex Standard Curved-Tooth Gear Poly-Norm Flexible Shaft Couplings gear coupling

Product Description

KTR CHINAMFG GS RADEX-NC Backlash-Free Servo Couplings TOOLFLEX Metal Bellow-Type Coupling BoWex Standard Curved-Tooth Gear POLY-NORM Flexible Shaft Couplings
 

Couplings

  • Flexible jaw couplings and pin & bush couplings
  • gear couplings / curved-tooth gear couplings
  • backlash-free servo couplings / shaft couplings
  • steel laminae couplings / laminae couplings
  • highly flexible shaft couplings
  • flange couplings
  • Magnetic couplings
  • Fluid coupling/hydraulic coupling

Wide range of couplings

Our range of couplings includes flexible jaw couplings and pin & bush couplings (flexible couplings), gear couplings / curved-tooth gear couplings, backlash-free servo couplings, steel laminae couplings, highly flexible shaft couplings, flange couplings and magnetic couplings

backlash-free servo couplings / shaft couplings
Our backlash-free servo couplings transmit the torque free from backlash and conformally. The portfolio is characterised by a high variance of coupling types and hub designs.

ROTEX GS backlash-free servo couplings

ROTEX GS is a three-part servo coupling backlash-free under prestress (elastomer coupling). The various hub versions and different Shore hardnesses determine the optimum coupling for each application in automation technology.

This servo coupling is applied wherever drives need to position precisely. In spite of its vibration-damping properties the coupling is torsionally stiff so that you do not have to cut back on precision even with highly dynamic servo drives. The CHINAMFG GS backlash-free elastomer couplings allow for simultaneous compensation of radial, axial and angular displacements. The backlash-free servo coupling CHINAMFG GS uses the construction kit system, it is available in a high variance of different hub types which can be combined within 1 coupling size.

The selection of the hub material depends on the size and it is composed of either aluminium or steel. Both frictionally engaged connections without feather keyway and positive-locking connections with feather keyway are available.

New high-performance spider for backlash-free servo coupling

KTR distributes a new spider considerably increasing the performance level of the backlash-free servo coupling type CHINAMFG GS with regard to temperature resistance and pressure resistance. The material is a newly developed “thermoplastic polyurethane” with the hardness degree „52 Shore D” and a temperature resistance up to 120 °C. Main applications are servo hydraulics and test bench technology.

Applications of the servo coupling CHINAMFG GS:

Couplings for machine tools, automation technology, drive technology, medical technology, packaging technology

Overview: ROTEX GS backlash-free servo couplings
Three-part servo coupling backlash-free under prestress (elastomer coupling). The various hub versions and different Shore hardnesses determine the optimum coupling for each application in automation technology. CHINAMFG GS: low-priced, easy and quick assembly

ROTEX GS Standard types
0.2 – 5.850 Nm / backlash-free jaw coupling

Low-cost, backlash-free servo couplings – easy and quick assembly

ROTEX GS is a three-part servo coupling backlash-free under prestress (elastomer coupling). The various hub versions and different Shore hardnesses determine the optimum coupling for each application in automation technology. It is used wherever drives have to position accurately. In spite of its vibration-damping properties the coupling is torsionally stiff so that you do not have to cut back on precision even with highly dynamic servo drives. The CHINAMFG GS backlash-free elastomer couplings allow for simultaneous compensation of radial, axial and angular displacements.

The backlash-free servo coupling CHINAMFG GS uses the construction kit system, it is available in a high variance of different hub types which can be combined within 1 coupling size. The selection of the hub material depends on the size and it is composed of either aluminium or steel. Both frictionally engaged connections without feather keyway and positive-locking connections with feather keyway are available.

Features
easy assembly
low-priced
good visual inspection of wear and estimation of service life
electrically insulating to interrupt leakage current
damping vibrations

ROTEX GS Compact
0.7 – 405 Nm / backlash-free servo coupling

Compact elastomer coupling

The backlash-free servo coupling (elastomer coupling) CHINAMFG GS Compact is characterized by its short design. The low-priced clamping hubs are made of aluminium allowing for easy and quick assembly of our backlash-free coupling.

The range of CHINAMFG GS Compact (backlash-free servo coupling) includes both frictionally engaged connections without feather keyway and positive-locking connections with feather keyway.

Features
backlash-free, torsionally flexible elastomer coupling / servo couplings
it is up to 1/3 shorter than standard types
axial slot, DBGM (German utility model)
good concentric running properties
uniform power transmission by cams without slots

ROTEX GS clamping ring hubs light
7.5 – 655 Nm / backlash-free servo coupling

Clamping ring hub – high friction torque

The CHINAMFG GS clamping ring hub light is a two-part taper hub (clamping ring hub) made of aluminium with an integrated clamping system.

This backlash-free servo coupling with an integrated clamping system has a low mass moment of inertia and high friction torque. It is rotationally symmetric and thus suitable for high speeds.

Features
maintenance-free servo coupling with an integrated clamping system made of aluminium
easy assembly by internal clamping screws and block assembly
high friction torques, smooth running
application up to a circumferential speed of 50 m/s 
torsionally flexible

ROTEX GS clamping ring hubs steel
21 – 5,850 Nm / backlash-free servo coupling

Clamping ring hub – high friction torque

The CHINAMFG GS clamping ring hub made of steel is a two-part taper hub (clamping ring hub) made of steel with an integrated clamping system. The jaws of our backlash-free servo coupling are quite solid. The coupling has high friction torques. It is rotationally symmetric and thus suitable for high speeds.

Features
maintenance-free servo coupling with an integrated clamping system made of steel
easy assembly by internal clamping screws
high friction torques, smooth running
application up to a circumferential speed of 40 m/s 
torsionally flexible

ROTEX GS P acc. to DIN 69002
12.5 – 4,500 Nm / backlash-free servo coupling

Servo coupling with high precision and standardised stub spindles

The backlash-free servo coupling (elastomer coupling) CHINAMFG GS P clamping ring hub is a two-part taper hub made of steel with an integrated clamping system.

This servo coupling is characterised by high-precision machining and resulting good concentricity properties and smooth running with high speeds.

Application ranges of our backlash-free servo coupling CHINAMFG GS P: Applied in standardised stub spindles on multiple spindle heads acc. to DIN 69002 and other directly driven main spindles for HSC machining.

Features
high-precision jaw coupling with an integrated clamping system made of steel
developed for stub spindles on multiple spindle heads acc. to DIN 69002
easy assembly by internal clamping screws
applied on main spindle drives with high speeds, circumferential speeds > 50 m/s
high friction torques

ROTEX GS P ETP
35 – 560 Nm / backlash-free servo coupling

Servo coupling with hydraulic clamping sleeve for quick and frequent assembly

The CHINAMFG GS P ETP hub with an integrated high-precision hydraulic clamping sleeve is particularly designed for quick and frequent assembly.

The hub of our backlash-free servo coupling (elastomer coupling) is made of steel and fastened to the shaft safely and frictionally engaged via 1 single screw. There is high concentricity even after frequent assembly/disassembly. This ensures smooth running even with high speeds. Assembly without axial shifting of hubs.

Features
backlash-free shaft coupling damping vibrations with integrated ETP quick clamping system
quick assembly / disassembly since 1 screw only needs to be tightened
severely good concentric running properties even after repeated assembly operations
assembly / disassembly for thousands of times
assembly in spaces difficult to access possible, since the pressure screw is tightened in axial direction to the shaft

ROTEX GS expansion hub
1.8 – 200 Nm / hollow shaft coupling

Backlash-free servo coupling (hollow shaft coupling) for hollow shafts

ROTEX GS expansion hubs (hollow shaft coupling) are used when torques have to be transmitted through a hollow shaft, e. g. applications with short shaft distances or narrow mounting conditions.

With this hollow shaft coupling the easy, safe and frictionally engaged shaft-hub-connection is generated via a centric screw. The hubs are made of aluminium and the expansion mandrel is made of steel.

Features
hollow shaft coupling with an integrated clamping system for hollow shaft connections
compact: small shaft distance dimension
quick assembly
self-centering clamping connection
can be combined with various hub types

ROTEX GS A-H
6 – 560 Nm / backlash-free half shell coupling

Radially mountable, backlash-free servo couplings (half shell coupling)

The single-cardanic half shell coupling CHINAMFG GS A-H (drop-out center design coupling) can be mounted radially without displacing driving and driven components.

The hubs of the half shell coupling are made of aluminium and are mounted/dismounted via 4 clamping screws to replace the spider, as an example.

Our range of half shell couplings includes both frictionally engaged connections without feather keyways and positive-locking connections with feather keyway.

Our drop-out center design couplings are used wherever radial assembly/disassembly without displacing driving and driven side is required.

Features
backlash-free half-shell coupling / drop-out center design coupling
type for radial assembly/disassembly without displacing the driving resp. driven side 
assembly/disassembly via 4 screws
replacing the spider without displacing driving and driven side
radially dismountable, easy to service

ROTEX GS DKM
0.9 – 825 Nm / backlash-free servo coupling

Backlash-free servo coupling for high radial displacement

ROTEX GS DKM is a double-cardanic servo coupling (elastomer coupling) compensating for large displacements.

The hubs and the spacer (centre hub) are made of aluminium, while the spacer can be combined with all hub types within the same size.

The range of double-cardanic servo couplings includes both frictionally engaged connections without feather keyway and positive-locking connections with feather keyway.

Features
double-cardanic servo coupling / elastomer coupling
with or without feather keyway
hub types can be combined within the same sizes
hubs and spacer made of aluminium
backlash-free

ROTEX GS ZR1
12.5 – 405 Nm / backlash-free intermediate pipe coupling

Backlash-free servo coupling (cardan shaft) for bridging large shaft distances

The double-cardanic CHINAMFG GS ZR1 is a simple, low-priced intermediate pipe coupling (cardan shaft) often referred to as cardan shaft with an intermediate pipe variable in length made of steel.

The intermediate pipe coupling can be mounted radially without displacing the driving and driven components. The intermediate pipe (centre hub) is variable in length and allows for transmitting the torque over a large axial distance.

Our range of intermediate shaft couplings includes both frictionally engaged connections without feather keyway and positive-locking connections with feather keyway

Our intermediate pipe coupling is used wherever larger shaft distances have to be bridged. The limits of application are defined by the operating speed and mounting length.

Features
referred to as cardan shafts, distance coupling, intermediate pipe coupling or intermediate shaft coupling
cardan shaft with clamping hubs on the intermediate pipe
for bridging large shaft distances
spacer radially dismountable and easy to service
backlash-free

ROTEX GS ZR2
12.5 – 1175 Nm / backlash-free servo coupling

Cardan shaft with intermediate pipe variable in length made of steel

The double-cardanic CHINAMFG GS ZR2 is a simple intermediate shaft coupling (cardan shaft) with an intermediate pipe variable in length made of steel.

Both hubs are mounted by means of a CLAMPEX clamping element. The cardan shaft can be radially mounted without displacing driving and driven component. The intermediate shaft is variable in length and allows for transmitting the torque over a large axial distance.

Our range of cardan shafts includes both frictionally engaged connections without feather keyway and positive-locking connections with feather keyway.

Our intermediate pipe coupling is used wherever larger shaft distances have to be bridged. The limits of application are defined by the operating speed and mounting length.

Features
intermediate shaft coupling / cardan shaft with CLAMPEX clamping elements for high friction
for bridging large shaft distances
spacer radially dismountable and easy to service
backlash-free
torsionally flexible

ROTEX GS ZR3
12.5 – 655 Nm / backlash-free servo coupling

Cardan shaft with intermediate pipe made of aluminium variable in length

The double-cardanic CHINAMFG GS ZR3 is an intermediate shaft coupling (cardan shaft) with an intermediate pipe variable in length made of aluminium.

It is provided with half shell clamping hubs on both sides and can thus be radially mounted without displacing driving and driven components.

The intermediate shaft of our cardan shaft is variable in length and allows for transmitting the torque over a large axial distance. Our range of half shell intermediate shaft couplings includes both frictionally engaged connections without feather keyway and positive-locking connections with feather keyway.

Our intermediate pipe coupling is used wherever large shaft distances have to be bridged and where radial assembly/disassembly is necessary without displacing driving and driven side (easy assembly through our half shells).

The limits of application are defined by the operating speed and mounting length.

Features
intermediate shaft coupling / cardan shaft with aluminium pipe bonded
easy radial assembly of coupling by split coupling halves (half shells)
replacing the spider without displacing driving and driven side
lengths depend on speed and size, up to 4 metres can be realized without intermediate bearing
low mass moment of inertia by use of aluminium

ROTEX GS HP
0 – 725 Nm / backlash-free high-speed coupling

The CHINAMFG GS HP (high-performance coupling) is a three-part, backlash-free high-speed coupling.

It was developed according to the highest standard for applications with higher speeds.

Subject to the closed design the high-speed coupling generates only minimum air turbulences resulting in only low noise generation even with highest load. The CHINAMFG GS HP (high-performance coupling) is available in various hub versions for different mounting conditions.

Its ability for axial plug-in combined with various hub geometries results in a compact coupling system easy to service with a high torque density.

Applications of our high-speed coupling CHINAMFG GS HP (high-performance coupling):

ROTEX GS HP is used wherever severely high speeds are generated, e. g. on main spindle drives and test benches.

Features
torsionally flexible high-speed coupling / high-performance coupling
for severely high speeds (up to a circumferential speed of 175 m/s )
backlash-free
compensating for axial, radial and angular shaft displacements
compact: small shaft distance dimension

ROTEX GS miniature coupling
0.2 – 12 Nm / backlash-free servo coupling

Miniature coupling – sizes 5 to 16

The CHINAMFG GS miniature coupling classifies the standard series of our backlash-free servo laminae coupling sizes 5 to 16 with hubs made of aluminium.

Our miniature coupling is characterized by small dimensions and low mass moments of inertia. Our range of miniature couplings (servo couplings in small sizes) includes both frictionally engaged connections without feather keyway and positive-locking connections with feather keyway.

Features
backlash-free, torsionally flexible miniature couplings / servo couplings
axial plug-in, easy blind assembly.
maintenance-free
electrically insulating
small dimensions, low moments of inertia

TOOLFLEX metal bellow-type couplings
TOOLFLEX is a backlash-free, torsionally stiff and flexible all-metal coupling with a bellow made of stainless steel. Depending on size and type the coupling hubs are available made of aluminium or steel.

The metal bellow compensates optimally for axial, radial and angular displacements with conformal torque transmission and low restoring forces. At the same time TOOLFLEX has a high torsional stiffness and a low mass moment of inertia. It is free from wear and maintenance and extremely easy to assemble.

Applications of our TOOLFLEX metal bellow-type coupling:

The TOOLFLEX metal bellow-type couplings are used wherever accurate positioning is required: In automation technology, medical technology, servo gearboxes, on highly dynamic axes of packaging machines and machine tools, etc.

Various hub types and 2 bellow lengths are available for different applications and mounting situations of TOOLFLEX: type S with 4 layers and type M with 6 layers.

RADEX -NC backlash-free servo laminae couplings
The set of torsionally stiff steel laminas flexible in bending offsets axial, angular and radial shaft displacements. As an all-metal coupling – the laminas are made of stainless steel – RADEX -NC can be used with temperatures up to 200 °C and under aggressive ambient conditions.

The backlash-free servo couplings RADEX-NC are provided with clamping hubs or clamping ring hubs.

Our servo laminae couplings are available as 2 types:

RADEX-NC EK = single-cardanic servo laminae coupling
RADEX-NC DK = double-cardanic servo laminae coupling
Applications of our servo laminae couplings RADEX-NC:

Typical applications for RADEX-NC are backlash-free gearboxes, handling systems, drives for automation and in general drive technologies demanding for high torsional stiffness or high ambient temperatures.

Flexible jaw couplings and pin & bush couplings
Vibration-damping, torsionally flexible jaw couplings and pin & bush couplings suitable to offset axial, radial and angular misaglinment.

gear couplings / curved-tooth gear couplings
Subject to their double-cardanic operating principle both BoWex gear couplings and GEARex all-steel gear couplings are particularly suitable for compensating for axial, radial and angular shaft displacements.

Why an elastic coupling of Bestseal?
An elastic coupling from Bestseal is the result of decades of product development and innovation. With this, we assure you of a high-quality component with the highest possible reliability. We see ourselves as the reliable partner of anyone who wants to set things in motion.

More than 2,000 employees work passionately every day to provide you, the customer, with the best conceivable products. DIN ISO certifications are the best proof of this. A transparent and honest way of working lies at the basis of every customer relationship with us.

Would you like to learn more about our elastic couplings or answer an important product question? 
Please contact our technical support department or sales department and let us inform you in detail about the various possibilities. 
We will be happy to think along with you based on your wishes and make you a custom offer without any obligation.

we specialized in the development and production of sealing systems   which were used in the Metallurgical,Electrical,Auto, Engineering machinery, Light industrial machinery and Electrical appliance manufacturing industries. BESEALS focus on customers’ needs,as a dependable partner and reliable supplier to help you resolve supply or technical problems ,and improve the performance of your equipments or your business. When you are facing emergency repairs situation or urgent orders,the highly responsive team of DLseals will offer you very short lead time. Beseals has a global sales network,and our seals have been sold to more than 100 countries or areas ,Such as America, England, Canada, Australia, Russian Federation ect .

FAQ

1. who are we? Are you trading company or manufacturer ?
We are manufacturer.We are based in HangZhou, China, start from 2571,sell to Domestic Market(33.00%),North America(15.00%),South America(10.00%),Western Europe(8.00%),Eastern Europe(6.00%),Souther Europe(6.00%),Southeast Asia(5.00%),Mid East(5.00%),Northern Europe(5.00%),Oceania(2.00%),South Asia(2.00%),Africa(00.00%),Eastern Asia(00.00%),Central America(00.00%). There are total about 51-100 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production; Always final Inspection before shipment;

3.what can you buy from us?
PTFE Seals/Oil Seals/O Rings/Rubber Seals/Plastic Seals/Mechanical Seal/O-RING/ RING Seals.

4. why should you buy from us not from other suppliers?

Beseals is a professional manufacturer of seals .Our company specializes in the production of PU, PTFE, rubber and metal sealing components

5. How long is your delivery time?

Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

6.Do you provide samples ?

is it free or extra ? Yes, we could offer the sample for free charge but you need to pay the cost of freight.

 

7. what services can we provide?

Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,Express Delivery;

Accepted Payment Currency:USD,EUR,JPY,CAD,HKD,CNY;

Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,PayPal,Western Union,Escrow; Language
Spoken:English,Chinese,Japanese

For more information, please contact us. We look CHINAMFG to your arrival

flange coupling

What Industries Commonly Use Gear Couplings for Power Transmission?

Gear couplings are widely used in various industries for power transmission due to their ability to transmit high torque loads and accommodate misalignments. Some of the industries that commonly utilize gear couplings include:

  • Steel Industry: Gear couplings are extensively used in the steel industry for connecting heavy-duty equipment like rolling mills, continuous casting machines, and other steel processing machinery.
  • Mining and Quarrying: In mining and quarrying applications, gear couplings are employed to transmit power in conveyor systems, crushers, and heavy excavating machinery.
  • Pulp and Paper: The pulp and paper industry uses gear couplings in machines like paper mills, pulp refiners, and stock preparation equipment.
  • Marine: Gear couplings are utilized in marine propulsion systems, providing a reliable connection between the engine and the propeller shafts.
  • Oil and Gas: Gear couplings find use in the oil and gas industry for connecting pumps, compressors, and other equipment used in upstream and downstream operations.
  • Power Generation: Gear couplings are employed in power plants to connect generators, turbines, and other rotating equipment.
  • Automotive: Gear couplings are used in automotive applications, particularly in heavy-duty vehicles and machinery like off-road vehicles, construction equipment, and agricultural machinery.
  • Chemical and Petrochemical: In chemical processing plants, gear couplings are employed in agitators, mixers, and various equipment where power transmission is crucial.
  • Cement and Aggregate: Gear couplings are used in cement plants and aggregate processing equipment for power transmission in crushers, kilns, and conveyors.

These are just a few examples, and gear couplings can be found in various other industries where reliable power transmission is essential. Their robust design and ability to withstand harsh operating conditions make them a popular choice for heavy-duty applications across different sectors.

China Best Sales Ktr CZPT GS Radex-Nc Backlash-Free Servo Couplings Toolflex Metal Bellow-Type Coupling Bowex Standard Curved-Tooth Gear Poly-Norm Flexible Shaft Couplings  gear couplingChina Best Sales Ktr CZPT GS Radex-Nc Backlash-Free Servo Couplings Toolflex Metal Bellow-Type Coupling Bowex Standard Curved-Tooth Gear Poly-Norm Flexible Shaft Couplings  gear coupling
editor by CX 2023-10-07

China best Steel Industry High Torque Flange Gear Coupling gear coupling

Product Description

                                      Drum Gear Coupling Shaft Coupling (GICL)
Drum type coupling is just flexible coupling, coupling is made within the same number of ring gear and belt tooth flange half couplings and other parts. Divided into straight teeth and drum tooth outside 2 kinds of tooth profile, drum gear coupling Allows a larger angular displacement (as opposed to straight tooth coupling), can improve the tooth contact conditions, improve the ability to transfer torque, prolong service life.
With the radial, axial and angular and axial deviation compensation ability, has the advantages of compact structure, small turning radius, its large carrying capacity, high transmission efficiency, low noise and long maintenance cycle, especially suitable for low speed and heavy load condition, such as metallurgy, mining, lifting, transportation and other industries are also applicable to the drive shaft of petroleum and chemical industry, general machinery and other kinds of machinery.

 
Model
Tn(N.m) [n](r/min)        d1,d2,dz   D C C1 C2 Kg.m2 Kg
Y Z1,J1
L
GICL1 630 7100 42 125 20 0.009 5.9
52 38 24
25 28 62 44 10 19
82 60 2.5 15 22
GICL2 1120 6300 25 28 62 44 144 10.5 29 0.02 9.7
82 60 12.5 30
112 84 2.5 13.5 28
GICL3 2240 5900 82 60 174 3 24.5 25 0.047 17.2
112 84 17 28
60 142 107 35
GICL4 3600 5400 82 60 196 14 37 32 0.091 24.9
112 84 28
142 107 3 17 35
GICL5 5000 5000 112 84 224 3 25 28 0.167 38
71 75 142 107 20 35
80 172 132 22 43
GICL6 7100  
4800
112 84 241 6 35 35 0.267 48.2
71 75 142 107 20 35
172 132 4 22 43
GICL7 10000 4500 71 75 142 107 260 4 35 35 0.453 68.9
172 132 22 43
100 212 167 48
GICL8 14000  
4000
142 107 282 5 35 35 0.646 83.3
172 132 22 43
100 110 212 167 48
GICL9 18000  
3500
142 107 314 10 45 45 1.036 110
172 132
212 167 5 22 43
49
GICL10 31500 3200 172 132 346 5 43 43 1.88 157
212 167 22 49
130 140 252 202 29 54
GICL11 40000 3000 212 167 380 6 29 49 3.28 217
252 202 54
160 302 242 64
GICL12 56000 2600 120 125 212 167 442 6 57 57 5.08 305
252 202 29 55
302 242 68
GICL13 80000 2300 140 150 252 202 482 7 54 57 10.06 419
302 242 32 70
190 200 352 282 80
GICL14 112000 2100 302 242 520 8 42 70 16.774 594
352 282 32 80
GICL15 160000 1900 352 282 580 10 34 80 26.55 783
140 150 410 330 38
GICL16 250000 1600 200 220 352 282 680 10 58 80 52.22 1134
410 330 38
280 470 380 38
GICL17 280000 1500 220 352 282 720 10 74 80 69 1305
410 330
280 300 470 380 39
GICL18 355000 1400 410 330 775 10 46 96.16 1626
470 380 41
GICL19 450000 1300 260 410 330 815 10 67 115.6 1773
470 380 41
340 550 450
GICL20 500000 1200 470 380 855 13 44 167.41 2263

Detailed Photos

Company Profile
 

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

Our Services

1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

flange coupling

What Industries Commonly Use Gear Couplings for Power Transmission?

Gear couplings are widely used in various industries for power transmission due to their ability to transmit high torque loads and accommodate misalignments. Some of the industries that commonly utilize gear couplings include:

  • Steel Industry: Gear couplings are extensively used in the steel industry for connecting heavy-duty equipment like rolling mills, continuous casting machines, and other steel processing machinery.
  • Mining and Quarrying: In mining and quarrying applications, gear couplings are employed to transmit power in conveyor systems, crushers, and heavy excavating machinery.
  • Pulp and Paper: The pulp and paper industry uses gear couplings in machines like paper mills, pulp refiners, and stock preparation equipment.
  • Marine: Gear couplings are utilized in marine propulsion systems, providing a reliable connection between the engine and the propeller shafts.
  • Oil and Gas: Gear couplings find use in the oil and gas industry for connecting pumps, compressors, and other equipment used in upstream and downstream operations.
  • Power Generation: Gear couplings are employed in power plants to connect generators, turbines, and other rotating equipment.
  • Automotive: Gear couplings are used in automotive applications, particularly in heavy-duty vehicles and machinery like off-road vehicles, construction equipment, and agricultural machinery.
  • Chemical and Petrochemical: In chemical processing plants, gear couplings are employed in agitators, mixers, and various equipment where power transmission is crucial.
  • Cement and Aggregate: Gear couplings are used in cement plants and aggregate processing equipment for power transmission in crushers, kilns, and conveyors.

These are just a few examples, and gear couplings can be found in various other industries where reliable power transmission is essential. Their robust design and ability to withstand harsh operating conditions make them a popular choice for heavy-duty applications across different sectors.

China best Steel Industry High Torque Flange Gear Coupling  gear couplingChina best Steel Industry High Torque Flange Gear Coupling  gear coupling
editor by CX 2023-10-04

China Best Sales Nl10 Nylon Sleeve Gear Coupling gear coupling

Product Description

NL10 nylon sleeve gear coupling

1. ISO 9001-2000
2. OEM Service
3. Stable quality
4. Applies to flexible drive shaft, allowing a larger axial radial displacement and displacement. 5. Has a simple structure, easy maintenance.
6. Disassembly easy
7. Low noise
8. Transmission efficiency loss, long useful working life.

We can also supply chain coupling, roller chain coupling, rigid couplings, flexible couplings, fcl coupling, flexible rubber fcl coupling, fcl flexible coupling, forged steel fcl coupling, flexible coupling fcl, fcl flexible shaft coupling, jaw coupling, hrc coupling, CHINAMFG coupling, cast steel coupling, aluminum coupling, stainless steel coupling, pin coupling, mh coupling, nm coupling, spacer coupling, taper lock rigid coupling, flange coupling, sleeve coupling, nylon sleeve gear coupling, gear coupling, crc coupling, js coupling

Competitive Advantage:
More than 20 years advanced technology and experience of us will give strong support for the coupling you need. We will understand your need of product quickly, and give quick respond and good service. A lot of cases of our products will show you that it worth your trust.
Under the full quality control system, our products go through the precise product line and strict testing process. We have excellent working flow and standard to ensure stability, products reliable enough for using.
Take our scale economy, raw material superiority, and CHINAMFG for clients to account, our price do have a great competitiveness. They are good value and cost effective than your imagine.
We sincerely hope establishing long and friendly business relations with clients from all over the world. Our goal is not just providing product, but also providing a complete solution including product design, tooling, fabrication and service for our customers to achieve their upmost satisfaction.

flange coupling

Selection of Gear Couplings for Specific Applications

Choosing the appropriate gear coupling for a specific application involves considering several factors to ensure optimal performance and reliability. Here are the key steps in the selection process:

  1. Identify Application Requirements: Understand the specific requirements of the application, including the torque and speed requirements, operating conditions, and the amount of angular and axial misalignment expected in the system.
  2. Calculate Torque and Speed: Determine the required torque and speed ratings for the gear coupling based on the power transmission needs of the application. Consider both peak and continuous torque requirements.
  3. Consider Misalignment: Evaluate the amount and type of misalignment that the gear coupling needs to accommodate. Different gear coupling designs have varying degrees of misalignment capabilities, so it’s essential to choose one that can handle the expected misalignment in the system.
  4. Check Space Constraints: Consider the available space for installing the gear coupling. Some applications may have limited space, requiring compact or specially designed couplings to fit properly.
  5. Assess Environmental Conditions: Determine if the application involves exposure to extreme temperatures, corrosive substances, or other harsh environmental factors. Select a gear coupling made from materials that can withstand the specific environmental conditions.
  6. Consider Maintenance Requirements: Evaluate the maintenance needs of the gear coupling. Some designs may require more frequent maintenance than others. For applications where regular maintenance is challenging, consider maintenance-free gear coupling options.
  7. Check Industry Standards and Certifications: Ensure that the selected gear coupling meets relevant industry standards and certifications to guarantee quality and safety.
  8. Consult with Experts: If needed, seek guidance from coupling manufacturers or engineering experts who can provide valuable insights and recommendations based on their experience and expertise.

By carefully considering these factors and understanding the specific demands of the application, you can select the most suitable gear coupling that will provide reliable and efficient power transmission while minimizing the risk of premature failure or downtime.

China Best Sales Nl10 Nylon Sleeve Gear Coupling  gear couplingChina Best Sales Nl10 Nylon Sleeve Gear Coupling  gear coupling
editor by CX 2023-09-18

China best Bowex Curved Teeth Gear Coupling Rgf14-65 gear coupling

Product Description

Quick Details

 

Applicable Industries:

Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Construction works , Energy & Mining, Other

Customized support:

OEM, ODM

Type:Nylon Sleeve coupling KTR bowex coupling Surface treatment: corrossion protect
Place of Origin:ZheJiang , China Brand Name:REACHJY, REACHJY
Application:transmission Material: C45 steel + nylon
Certification:ISO9001  
   

flange coupling

Can Gear Couplings Be Used in Both Horizontal and Vertical Shaft Arrangements?

Yes, gear couplings are versatile and can be used in both horizontal and vertical shaft arrangements.

Horizontal Shaft Arrangements: In horizontal shaft configurations, gear couplings are commonly employed to connect two shafts in-line with each other. The gear coupling’s flexible design accommodates for slight misalignment and torsional movement between the shafts, making it suitable for various industrial applications. These couplings can handle high torque loads and are often used in heavy-duty machinery such as steel rolling mills, mining equipment, and conveyors.

Vertical Shaft Arrangements: Gear couplings are also well-suited for vertical shaft arrangements, where the connected shafts are oriented one above the other. In such cases, gravity can cause additional axial loads on the coupling, which gear couplings are designed to handle. The gear coupling’s capacity to accommodate both angular and axial misalignment is essential in vertical applications, where thermal expansion and contraction may induce relative movement between the shafts.

Whether in horizontal or vertical shaft configurations, gear couplings provide reliable power transmission and are widely used in various industrial settings. However, it is essential to ensure proper alignment and maintenance for optimal performance and to prevent premature wear or failure of the coupling.

China best Bowex Curved Teeth Gear Coupling Rgf14-65  gear couplingChina best Bowex Curved Teeth Gear Coupling Rgf14-65  gear coupling
editor by CX 2023-09-05

China best Long Service Life CZPT Gear Coupling for Cement gear coupling

Product Description

Product Description

High Quality Drum Shaped Teeth Coupling

Drum shaped teeth coupling is a type of flexible coupling that is used to transmit torque between 2 shafts which are misaligned or need to be disconnected frequently. As the name implies, the coupling consists of a drum shaped element with teeth on the outer surface that mesh with corresponding teeth on the inner surface of a second drum. The flexibility of the coupling is achieved through the use of a resilient material, such as rubber or plastic, which is located between the 2 drums.

The drum shaped teeth coupling is an ideal solution where shock load and vibration are present in the system. The coupling can compensate for the relative displacement of the shafts, absorb shock loads, and prevent transmitting vibration. The drum shaped teeth coupling can also protect the machinery from damage caused by misalignment or human errors during installation and maintenance.

Key features of the drum shaped teeth coupling:

1. High torque capacity

2. Low backlash

3. Compact size

4. Easy to install

5. High misalignment capacity

6. Low maintenance

Applications of Bearing Bushings:

Drum shaped teeth coupling is a reliable and cost-effective solution for transmitting torque between misaligned shafts. Its flexible design can absorb shock loads, prevent transmitting vibration, and protect the machinery from damage. It is suitable for a wide range of applications, from power transmission to mining equipment. With its high torque capacity, low backlash, and compact size, the drum shaped teeth coupling is a preferred choice for many industries.

Company Profile

 


Our Company

HangZhou Metal Co., Ltd. (ASMT) serves in metallurgical (especial steel & aluminum), mining, mineral, cement etc. industry, integrating manufacturing, engineering, supply  chain management, construction of package in domestic and abroad, international trade  etc..

1. Pre-sales service:
To supply product application technological communication, drawing design, process design, test plan and packing and unloading plan.

2. In-sales service:

To supply production process report and inspection report.

To actively associate shipping with customers.

3. After-sales service:

To supply remote training instruction on in-site operation.

To supply solution to unexpected problem arising at user’s site.

To follow up product’s service life.

FAQ

1. What is the minimum order quantity for your products?

Our minimum order quantity varies depending on the product and material, but typically ranges from 100 to 500 pieces.

2. What materials do you work with?

We work with a wide range of materials, including steel, aluminum, brass, bronze, and iron. We also work with special alloys CZPT request.

3. Can you provide custom designs?

Yes, we specialize in providing custom designs based on your specific requirements. Our team of engineers can work with you to develop designs that meet your needs.

4. What is your production capacity?

Our production capacity varies depending on the product and material, but we have the capability to produce millions of pieces per year.

5. What is your lead time for orders?

Our lead time for orders varies depending on the product and quantity, but we typically require 4-6 weeks for production and delivery.

6. Do you offer quality control and testing?

Yes, we have strict quality control measures in place to ensure the highest level of quality for our products. We also offer testing services, including non-destructive testing, to ensure the integrity of our products.

7. What payment methods do you accept?

We accept various payment methods, including wire transfer, credit card, and PayPal. We can provide detailed payment terms CZPT request.

8. What is your return policy?

We have a comprehensive return policy that ensures customer satisfaction. If you are not satisfied with our products for any reason, please contact us and we will work with you to resolve the issue.

9. Do you offer international shipping?

Yes, we offer international shipping to customers worldwide. We can provide detailed shipping terms and pricing CZPT request.

10. How can I get a quote for my project?

Please contact us with your project specifications and 1 of our sales representatives will provide you with a quote within 48 hours. We look CZPT to the opportunity to work with you.

 

flange coupling

How Does a Gear Coupling Protect Connected Equipment from Shock Loads and Vibrations?

Gear couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, making them ideal for use in demanding and heavy-duty applications. The design and features of gear couplings that contribute to this protection include:

  • Flexible and Rigid Elements: Gear couplings consist of two hubs with external gears that mesh together. Between these two hubs, there is a center sleeve with internal gear teeth. The center sleeve acts as a flexible element, while the outer hubs act as rigid elements. This combination allows the gear coupling to transmit torque while absorbing and dampening shock loads and vibrations.
  • Misalignment Compensation: Gear couplings can accommodate angular, parallel, and axial misalignment between shafts. When the connected equipment experiences misalignment due to dynamic forces or shock loads, the gear coupling can flex and adjust to these changes, preventing excessive stress on the shafts and equipment.
  • High Torsional Stiffness: Gear couplings offer high torsional stiffness, meaning they have minimal angular deflection under load. This stiffness helps maintain precise alignment and reduces the likelihood of damage to the connected equipment caused by misalignment-induced vibrations.
  • Load Distribution: The toothed gear design of gear couplings ensures a large surface area of contact between the gears. This spreads the torque evenly across the gear teeth, resulting in a uniform distribution of load and reducing the concentration of stress on specific areas.
  • Damping Characteristics: The flexible center sleeve in the gear coupling acts as a damping element that absorbs and dissipates vibrations, further protecting the connected equipment from harmful oscillations.
  • High-Speed Balancing: Gear couplings are precisely balanced during manufacturing to minimize vibrations and ensure smooth operation even at high speeds. Proper balancing helps prevent resonances and reduces the impact of shock loads on the connected equipment.

By effectively absorbing and dampening shock loads and vibrations, gear couplings extend the life of the connected equipment and surrounding components, reduce maintenance requirements, and contribute to a more reliable and efficient mechanical system. However, it is essential to select the appropriate size and type of gear coupling based on the specific application and operating conditions to ensure optimal protection and performance.

China best Long Service Life CZPT Gear Coupling for Cement  gear couplingChina best Long Service Life CZPT Gear Coupling for Cement  gear coupling
editor by CX 2023-09-04

China Best Sales High Transmission Efficiency Quick Mounting Gear Coupling gear coupling

Product Description


Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!

How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;

2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;

3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;

4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.

5. We can arrange a technical communication meeting with you and our engineers together anytime if required.

Place of origin: Jangsu,China
Type: Powder metallurgy sintering
Spare parts type: Powder metallurgy parts
Machinery Test report: Provided
Material: Iron,stainless,steel,copper
Key selling points: Quality assurance
Mould type: Tungsten steel
Material standard: MPIF 35,DIN 3571,JIS Z 2550
Application: Small home appliances,Lockset,Electric tool, automobile,
Brand Name: OEM SERVICE
Plating: Customized
After-sales Service: Online support
Processing: Powder Metallurgr,CNC Machining
Powder Metallurgr: High frequency quenching, oil immersion
Quality Control: 100% inspection

The Advantage of Powder Metallurgy Process

1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .

2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.

3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .

4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .

5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten. 

FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.

Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good. 

Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.

Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.

Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.

Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
 

flange coupling

How Does a Gear Coupling Protect Connected Equipment from Shock Loads and Vibrations?

Gear couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, making them ideal for use in demanding and heavy-duty applications. The design and features of gear couplings that contribute to this protection include:

  • Flexible and Rigid Elements: Gear couplings consist of two hubs with external gears that mesh together. Between these two hubs, there is a center sleeve with internal gear teeth. The center sleeve acts as a flexible element, while the outer hubs act as rigid elements. This combination allows the gear coupling to transmit torque while absorbing and dampening shock loads and vibrations.
  • Misalignment Compensation: Gear couplings can accommodate angular, parallel, and axial misalignment between shafts. When the connected equipment experiences misalignment due to dynamic forces or shock loads, the gear coupling can flex and adjust to these changes, preventing excessive stress on the shafts and equipment.
  • High Torsional Stiffness: Gear couplings offer high torsional stiffness, meaning they have minimal angular deflection under load. This stiffness helps maintain precise alignment and reduces the likelihood of damage to the connected equipment caused by misalignment-induced vibrations.
  • Load Distribution: The toothed gear design of gear couplings ensures a large surface area of contact between the gears. This spreads the torque evenly across the gear teeth, resulting in a uniform distribution of load and reducing the concentration of stress on specific areas.
  • Damping Characteristics: The flexible center sleeve in the gear coupling acts as a damping element that absorbs and dissipates vibrations, further protecting the connected equipment from harmful oscillations.
  • High-Speed Balancing: Gear couplings are precisely balanced during manufacturing to minimize vibrations and ensure smooth operation even at high speeds. Proper balancing helps prevent resonances and reduces the impact of shock loads on the connected equipment.

By effectively absorbing and dampening shock loads and vibrations, gear couplings extend the life of the connected equipment and surrounding components, reduce maintenance requirements, and contribute to a more reliable and efficient mechanical system. However, it is essential to select the appropriate size and type of gear coupling based on the specific application and operating conditions to ensure optimal protection and performance.

China Best Sales High Transmission Efficiency Quick Mounting Gear Coupling  gear couplingChina Best Sales High Transmission Efficiency Quick Mounting Gear Coupling  gear coupling
editor by CX 2023-09-04

China best Custom Plastic POM Curved Toothed Gear, PA6 Spur Gear Coupling gear coupling

Product Description


Our Services

                                                            Product Design                                        Material Selection
                                                            Mold Design                                             Mold Making
                                                            Bulk Production                                        Logo Printing
                                                            Surface Treatment                                    Assembling
                                                            Packaging                                                 Door to Door Delivery

 

Material Nylon ,mc nylon, POM,ABS,PU,PP,PE,PTFE,UHMWPE,HDPE,LDPE, PVC,etc.
Color Black, white, red, green, transparent or any color according to Pantone code
Size As per customer’s requirements
Technology Injection molding, CNC machining, Extrusion
Surface Treatment Powder coating, Zinc coating, Galvanization, Electro-deposition coating, Chrome/zinc/nickel plating, Polishing, Silkscreen, Black oxide
Application Automotive, ATV, Mechanical equipment, Construction, Home appliance, Aviation,
Office facilities, Agriculture, etc.
Shippment We have longterm cooperation with internation shipping agent and express company, so that shipping safty and arriving time are secured

Detail Image

Why Choose Us
    CZPT is a leading manufacture of OEM parts in rubber & plastic & metal parts. We are always pursuing providing better quality products in shorter period. With a knowledgeable team which has experience in molding and production, we are confident to help you develop and manufacture your product.

Our Machine

Customization Capabilities

flange coupling

Can Gear Couplings Accommodate High Torque and High-Speed Applications?

Yes, gear couplings are well-suited for high torque and high-speed applications in various industries. They are designed to transmit large amounts of torque efficiently while providing torsional rigidity and compensating for misalignment between shafts. The robust construction and unique toothed gear design of gear couplings allow them to handle heavy-duty and demanding operating conditions.

The key factors that enable gear couplings to accommodate high torque and high-speed applications are:

  • Sturdy Construction: Gear couplings are typically made from high-quality materials such as steel or alloy, ensuring strength, durability, and the ability to withstand substantial torque loads without failure.
  • High Torque Capacity: The toothed gear design of gear couplings allows for a large surface area of contact between the teeth, distributing torque evenly and effectively. This design significantly enhances the coupling’s torque-carrying capacity.
  • Torsional Rigidity: Gear couplings offer excellent torsional rigidity, meaning they can resist angular deflection and maintain accurate torque transmission even under heavy loads and at high speeds.
  • High-Speed Balancing: Gear couplings are precisely balanced during manufacturing to minimize vibration and prevent harmful effects on connected equipment, even when operating at high speeds.
  • Misalignment Compensation: Gear couplings can accommodate both angular and parallel misalignment between shafts, which is common in high-speed applications where thermal expansion and dynamic forces come into play.
  • Lubrication: Proper lubrication is crucial for reducing friction and wear in gear couplings, especially in high-speed applications where heat generation is higher. Lubrication also helps dissipate heat and ensures smooth operation.

Due to their ability to handle high torque and high speeds, gear couplings are commonly used in various industries, including steel, mining, power generation, paper mills, and more. However, it is essential to select the right size and type of gear coupling based on the specific application requirements and operating conditions to ensure optimal performance and reliability.

China best Custom Plastic POM Curved Toothed Gear, PA6 Spur Gear Coupling  gear couplingChina best Custom Plastic POM Curved Toothed Gear, PA6 Spur Gear Coupling  gear coupling
editor by CX 2023-08-15

China best Kc5018 Industrial Transmission Gear Reducer Conveyor Parts Chain Couplings gear coupling

Product Description

Chain
coupling No.

Chain No.

D Bore Dia Dimension Inertia

×10-3

kgf·m2

Approx Weight

kg

Casing
Min mm Max mm L

mm

I

mm

S

mm

d1
mm
d2
mm
C

mm

Dimension Approx Weight

kg

A
mm
B
mm
KC-5018 50-2X18 16 45 99.7 45.0 9.7 70 106 18.1 15.420 3.8 122 85 0.8

Chain couplings

The  Chain coupling is composed of a duplex roller chain and a pair of coupling sprockets. The function of connection and detachment is done by the joint of chain. It has the characteristic of compact and powerful, excellent durability, safe and smart, simple installation and easy alignment. The Xihu (West Lake) Dis.hua Chain coupling is suitable for a wide range of coupling applications.

Roller chain( Coupling Chains)

Though Hans Renold is credited with inventing the roller chain in 1880, sketches by Leonardo da Vinci in the 16th century show a chain with a roller bearing.Coupling chains)Coupling chains

Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial and agricultural machinery, including conveyors, wire- and tube-drawing machines, printing presses, cars, motorcycles, and bicycles. It consists of a series of short cylindrical rollers held together by side links. It is driven by a toothed wheel called a sprocket. It is a simple, reliable, and efficient[1] means of power transmission.

Chain No. Pitch

P

mm

Roller diameter

d1max
mm

Width between inner plates
b1min
mm
Pin diameter

d2max
mm

Pin length Inner plate depth
h2max
mm
Plate thickness

Tmax
mm

Transverse pitch
Pt
mm
Tensile strength

Qmin
kN/lbf

Average tensile strength
Q0
kN
Weight per piece
q
kg/pc
Lmax
mm
Lcmax
mm
4012 12.7-0-0. p. 211. Retrieved 17 May 2-0-0. p. 86. Retrieved 30 January 2015.
 Green 1996, pp. 2337-2361
 “ANSI G7 Standard Roller Chain – Tsubaki Europe”. Tsubaki Europe. Tsubakimoto Europe B.V. Retrieved 18 June 2.
External links
    Wikimedia Commons has media related to Roller chains.
The Complete Xihu (West Lake) Dis. to Chain
Categories: Chain drivesMechanical power transmissionMechanical power control

Why Choose Us
1.     Reliable Quality Assurance System
2.     Cutting-Edge Computer-Controlled CNC Machines
3.     Bespoke Solutions from Highly Experienced Specialists 
4.     Customization and OEM Available for Specific Application
5.     Extensive Inventory of Spare Parts and Accessories
6.     Well-Developed CZPT Marketing Network 
7.     Efficient After-Sale Service System

flange coupling

Types of Gear Coupling Designs

There are several types of gear coupling designs available, each with its own specific characteristics and applications. The main types of gear couplings are:

  1. Sleeve Gear Couplings: Sleeve gear couplings consist of two hubs with external gears and a center sleeve with internal gears. The hubs are mounted on the shaft ends, and the center sleeve connects the two hubs. This design allows for angular and axial misalignment while transmitting torque between the shafts. Sleeve gear couplings are suitable for general-purpose applications and offer easy maintenance.
  2. Continuous Sleeve Gear Couplings: Continuous sleeve gear couplings are an improved version of sleeve gear couplings. In this design, the center sleeve is extended to cover the entire length of the hubs, providing additional support and increasing torque capacity. The continuous sleeve design reduces the bending effect on the shafts and allows for higher torque transmission.
  3. Flanged Sleeve Gear Couplings: Flanged sleeve gear couplings are similar to continuous sleeve couplings but include flanges at the ends of the center sleeve. These flanges provide extra support and help maintain proper alignment between the shafts. Flanged sleeve gear couplings are commonly used in high-speed and heavy-duty applications.
  4. Half Gear Couplings: Half gear couplings, also known as semi-rigid gear couplings, consist of one flexible half and one rigid half. The flexible half has internal gear teeth, while the rigid half has external gear teeth. This design allows for angular misalignment while offering higher torque capacity than fully flexible couplings. Half gear couplings are often used in applications where some degree of misalignment is expected, but not as much as what sleeve gear couplings can handle.
  5. Full Gear Couplings: Full gear couplings consist of two hubs with external gear teeth that mesh directly with each other. This design provides high torque capacity and is suitable for applications requiring minimal misalignment. Full gear couplings offer excellent torsional rigidity and are often used in precision applications where accurate shaft alignment is critical.
  6. Flexible Gear Couplings: Flexible gear couplings combine the features of gear couplings and flexible couplings. They consist of two hubs with external gears and a flexible element, such as a membrane or elastomeric material, connecting the hubs. This design allows for some misalignment while providing damping of vibrations and shock absorption.

Each type of gear coupling has its advantages and limitations, and the choice of coupling design depends on the specific requirements of the application, including the level of misalignment, torque capacity, speed, and environmental conditions.

China best Kc5018 Industrial Transmission Gear Reducer Conveyor Parts Chain Couplings  gear couplingChina best Kc5018 Industrial Transmission Gear Reducer Conveyor Parts Chain Couplings  gear coupling
editor by CX 2023-08-04

China best High Precision Flexible Drum Gear Coupling coupling engineering

Product Description

 

Drum Gear Coupling Shaft Coupling (GICL)

Drum type coupling is just flexible coupling, coupling is made within the same number of ring gear and belt tooth flange half couplings and other parts. Divided into straight teeth and drum tooth outside 2 kinds of tooth profile, drum gear coupling Allows a larger angular displacement (as opposed to straight tooth coupling), can improve the tooth contact conditions, improve the ability to transfer torque, prolong service life.
With the radial, axial and angular and axial deviation compensation ability, has the advantages of compact structure, small turning radius, its large carrying capacity, high transmission efficiency, low noise and long maintenance cycle, especially suitable for low speed and heavy load condition, such as metallurgy, mining, lifting, transportation and other industries are also applicable to the drive shaft of petroleum and chemical industry, general machinery and other kinds of machinery.

 
Model
Tn(N.m) [n](r/min)        d1,d2,dz   D C C1 C2 Kg.m2 Kg
Y Z1,J1
L
GICL1 630 7100 42 125 20 0.009 5.9
52 38 24
25 28 62 44 10 19
82 60 2.5 15 22
GICL2 1120 6300 25 28 62 44 144 10.5 29 0.02 9.7
82 60 12.5 30
112 84 2.5 13.5 28
GICL3 2240 5900 82 60 174 3 24.5 25 0.047 17.2
112 84 17 28
60 142 107 35
GICL4 3600 5400 82 60 196 14 37 32 0.091 24.9
112 84 28
142 107 3 17 35
GICL5 5000 5000 112 84 224 3 25 28 0.167 38
71 75 142 107 20 35
80 172 132 22 43
GICL6 7100  
4800
112 84 241 6 35 35 0.267 48.2
71 75 142 107 20 35
172 132 4 22 43
GICL7 10000 4500 71 75 142 107 260 4 35 35 0.453 68.9
172 132 22 43
100 212 167 48
GICL8 14000  
4000
142 107 282 5 35 35 0.646 83.3
172 132 22 43
100 110 212 167 48
GICL9 18000  
3500
142 107 314 10 45 45 1.036 110
172 132
212 167 5 22 43
49
GICL10 31500 3200 172 132 346 5 43 43 1.88 157
212 167 22 49
130 140 252 202 29 54
GICL11 40000 3000 212 167 380 6 29 49 3.28 217
252 202 54
160 302 242 64
GICL12 56000 2600 120 125 212 167 442 6 57 57 5.08 305
252 202 29 55
302 242 68
GICL13 80000 2300 140 150 252 202 482 7 54 57 10.06 419
302 242 32 70
190 200 352 282 80
GICL14 112000 2100 302 242 520 8 42 70 16.774 594
352 282 32 80
GICL15 160000 1900 352 282 580 10 34 80 26.55 783
140 150 410 330 38
GICL16 250000 1600 200 220 352 282 680 10 58 80 52.22 1134
410 330 38
280 470 380 38
GICL17 280000 1500 220 352 282 720 10 74 80 69 1305
410 330
280 300 470 380 39
GICL18 355000 1400 410 330 775 10 46 96.16 1626
470 380 41
GICL19 450000 1300 260 410 330 815 10 67 115.6 1773
470 380 41
340 550 450
GICL20 500000 1200 470 380 855 13 44 167.41 2263

   
Detailed Photos

 Company Profile

HangZhou CZPT Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

Our Services

1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

Standard Or Nonstandard: Standard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Bore Diameter: as Your Requirement
Speed: 7100r/Min
Structure: Flexible
Customization:
Available

|

Customized Request

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Types of Couplings

A coupling is a device that connects two shafts and transmits power from one to the other. Its main purpose is to join two pieces of rotating equipment. It also allows for some degree of misalignment or end movement. Here are a few examples of coupling types: Beam coupling, Flexible coupling, Magnetic coupling, and Shaft coupling.
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Beam coupling

Beam couplings are used to couple motors and other devices. They are available in several types, including flexible, slit, and rigid beam couplings. Each has unique properties and characteristics. These couplings are best for applications requiring a high level of precision and long life. They are also a practical solution for the connection of stepping and servo motors with screw rods.
Beam couplings are usually made of stainless steel or aluminum alloy, and feature spiral and parallel cut designs. Multiple cuts allow the coupling to accommodate multiple beams and improve angular and parallel misalignment tolerances. Additionally, beam couplings are comparatively cheaper than other types of rotary joints, and they require minimal maintenance.
The materials of a beam coupling should be considered early in the specification process. They are typically made of aluminum or stainless steel, but they can also be manufactured from Delrin, titanium, and other engineering grade materials. Beam couplings are often available in multiple sizes to fit specific shaft diameters.
Beam couplings are a key component of motion control systems. They provide excellent characteristics when used properly, and they are a popular choice for many applications. A thorough understanding of each type of coupling will help to prevent coupling failure and enhance system performance. Therefore, it is important to choose the right coupling for your application.
Various types of beam couplings have unique advantages and disadvantages. The FCR/FSR design has two sets of three beams. It is available in both metric and inch shaft sizes. The FCR/FSR couplings are ideal for light-duty power transmission applications. A metric shaft is more suitable for these applications, while an inch shaft is preferred for heavier duty applications.
Two types of beam couplings are available from Ruland. The Ruland Flexible beam coupling has a multi-helical cut design that offers a greater flexibility than commodity beam couplings. This design allows for higher torque capabilities while minimizing wind-up. In addition, it is also more durable than its commodity counterparts.

Flexible coupling

A flexible coupling is a versatile mechanical connection that allows for the easy coupling of two moving parts. The design of these couplings allows for a variety of stiffness levels and can address a variety of problems, such as torsional vibrations or critical speed. However, there are a number of tradeoffs associated with flexible couplings.
One of the biggest issues is the installation of the coupling, which requires stretching. This problem can be exacerbated by cold temperatures. In such a case, it is vital to install the coupling properly. Using a gear clamp is one of the most important steps in a successful installation. A gear clamp will keep the coupling in place and prevent it from leaking.
Another common type of flexible coupling is the gear coupling. These couplings are composed of two hubs with crowned external gear teeth that mesh with two internally splined flanged sleeves. The massive size of the teeth makes them resemble gears. Gear couplings offer good torque characteristics but require periodic lubrication. These couplings can also be expensive and have a limited number of applications.
Another type of flexible coupling is the SDP/SI helical coupling. These couplings can accommodate axial motion, angular misalignment, and parallel offset. This design incorporates a spiral pattern that makes them flexible. These couplings are available in stainless steel and aluminum.
A flexible coupling has a wide range of applications. Generally, it is used to connect two rotating pieces of equipment. Depending on its design, it can be used to join two pieces of machinery that move in different directions. This type of coupling is a type of elastomeric coupling, which has elastic properties.
There are many types of flexible couplings available for different types of applications. The purpose of a flexible coupling is to transmit rotational power from one shaft to another. It is also useful for transmitting torque. However, it is important to note that not all flexible couplings are created equally. Make sure to use a reputable brand for your coupling needs. It will ensure a reliable connection.
The simplest and most commonly used type of flexible coupling is the grid coupling. This type of coupling uses two hubs with slotted surfaces. The steel grid is allowed to slide along these slots, which gives it the ability to flex. The only limitation of this type of coupling is that it can only tolerate a 1/3 degree misalignment. It can transmit torques up to 3,656 Nm.
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Magnetic coupling

Magnetic coupling is a technique used to transfer torque from one shaft to another using a magnetic field. It is the most common type of coupling used in machinery. It is highly effective when transferring torque from a rotating motor to a rotating shaft. Magnetic couplings can handle high torques and high speeds.
Magnetic coupling is described by the energy difference between a high-spin state and a broken symmetry state, with the former being the energy of a true singlet state. In single-determinant theories, this energy difference is called the Kij. Usually, the broken-symmetry state is a state with two interacting local high-spin centers.
The magnetic coupling device is regarded as a qualitative leap in the reaction still industry. It has solved a number of problems that had plagued the industry, including flammability, explosiveness, and leakage. Magnetic couplings are a great solution for many applications. The chemical and pharmaceutical industries use them for various processes, including reaction stills.
Magnetic couplings are a good choice for harsh environments and for tight spaces. Their enclosed design keeps them fluid and dust-proof. They are also corrosion-resistant. In addition, magnetic couplings are more affordable than mechanical couplings, especially in areas where access is restricted. They are also popular for testing and temporary installations.
Another use for magnetic coupling is in touch screens. While touch screens use capacitive and resistive elements, magnetic coupling has found a cool new application in wireless charging. While the finger tracking on touch screens may seem like a boley job, the process is very sensitive. The devices that use wireless charging need to have very large coils that are locked into resonant magnetic coupling.
Magnetic couplings also help reduce hydraulic horsepower. They cushion starts and reduce alignment problems. They can also improve flow in oversized pumps. A magnetic coupling with an 8 percent air gap can reduce hydraulic HP by approximately 27 percent. In addition, they can be used in aggressive environments. They also help reduce repair costs.
Magnetic couplings are a great choice for pumps and propeller systems because they have the added advantage of being watertight and preventing shaft failure. These systems also have the benefit of not requiring rotating seals.
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Shaft coupling

A shaft coupling joins two shafts and transmits rotational motion. Generally, shaft couplings allow for some degree of misalignment, but there are also torque limiters. Selecting the right coupling can save you time and money and prevent equipment downtime. Here are the main features to consider when purchasing a coupling for your application.
Shaft couplings should be easy to install and disassemble, transmit full power to the mated shaft, and reduce shock loads. A shaft coupling that does not have projecting parts should be used for machines that move or rotate at high speeds. Some types of shaft couplings are flexible while others are rigid.
Shaft couplings can be used in a variety of applications, including piping systems. They can be used to connect shafts that are misaligned and help maintain alignment. They can also be used for vibration dampening. Shaft couplings also allow shafts to be disconnected when necessary.
Shaft couplings can accommodate a certain amount of backlash, but this backlash must be well within the tolerance set by the system. Extremely high backlash can break the coupling and cause excessive wear and stress. In addition, excessive backlash can lead to erratic alignment readings. To avoid these issues, operators must reduce backlash to less than 2deg.
Shaft couplings are often referred to by different names. Some are referred to as “sliced” couplings while others are known as “slit” couplings. Both types offer high torque and torsional stiffness. These couplings are typically made from metals with various alloys, such as acetal, stainless steel, or titanium.
CZPT Pulley produces shaft couplings for a variety of applications. These products are used in high-power transmission systems. They have several advantages over friction couplings. In addition to minimizing wear, they don’t require lubrication. They are also capable of transmitting high torque and high speeds.
Another type of shaft coupling is the universal coupling. It is used to transmit power to multiple machines with different spindles. Its keyed receiving side and flanges allow it to transmit power from one machine to another.
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editor by CX 2023-05-24