Product Description
Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric coupling
A fluid coupling is a torque converter used in mechanical power transmission systems to transmit torque from 1 rotating shaft to another. It consists of 2 halves, the impeller, and the runner, which are placed in a housing filled with a hydraulic fluid such as oil or water.
When one-half of the fluid coupling is rotated, it creates a fluid flow within the housing, which in turn causes the other half to rotate. The fluid coupling uses fluid dynamics principles to transmit torque between the 2 halves, with the amount of torque being proportional to the speed difference between the 2 shafts.
One of the key advantages of a fluid coupling is its ability to provide a smooth and gradual torque transfer between the 2 shafts, without any mechanical connection. This can help to reduce wear and tear on the equipment and improve overall system efficiency.
Fluid couplings are commonly used in various industrial applications, including mining, construction, and marine equipment. They are also used in automotive transmissions, where they can help provide a smooth and efficient torque transfer between the engine and the wheels.
Overall, a fluid coupling provides a reliable and efficient way to transmit torque between 2 rotating shafts, without any mechanical connection. With their ability to provide a smooth and gradual torque transfer, they are a popular choice for a wide range of industrial and automotive applications.
Selection of Gear Couplings for Specific Applications
Choosing the appropriate gear coupling for a specific application involves considering several factors to ensure optimal performance and reliability. Here are the key steps in the selection process:
- Identify Application Requirements: Understand the specific requirements of the application, including the torque and speed requirements, operating conditions, and the amount of angular and axial misalignment expected in the system.
- Calculate Torque and Speed: Determine the required torque and speed ratings for the gear coupling based on the power transmission needs of the application. Consider both peak and continuous torque requirements.
- Consider Misalignment: Evaluate the amount and type of misalignment that the gear coupling needs to accommodate. Different gear coupling designs have varying degrees of misalignment capabilities, so it’s essential to choose one that can handle the expected misalignment in the system.
- Check Space Constraints: Consider the available space for installing the gear coupling. Some applications may have limited space, requiring compact or specially designed couplings to fit properly.
- Assess Environmental Conditions: Determine if the application involves exposure to extreme temperatures, corrosive substances, or other harsh environmental factors. Select a gear coupling made from materials that can withstand the specific environmental conditions.
- Consider Maintenance Requirements: Evaluate the maintenance needs of the gear coupling. Some designs may require more frequent maintenance than others. For applications where regular maintenance is challenging, consider maintenance-free gear coupling options.
- Check Industry Standards and Certifications: Ensure that the selected gear coupling meets relevant industry standards and certifications to guarantee quality and safety.
- Consult with Experts: If needed, seek guidance from coupling manufacturers or engineering experts who can provide valuable insights and recommendations based on their experience and expertise.
By carefully considering these factors and understanding the specific demands of the application, you can select the most suitable gear coupling that will provide reliable and efficient power transmission while minimizing the risk of premature failure or downtime.
editor by CX 2023-08-18
China Large Size Standard Telescopic Flange Cardan Shaft Coupling supplier
Solution Description
Hefty Obligation SWC BF Cardan Shaft(JB/T5513-ninety one)
Cardan shaft is commonly utilized in rolling mill, punch, straightener, crusher, ship push,paper generating products, typical equipment, water pump tools,examination bench and other mechanical applications.
♦SWC BF Cardan Shaft Simple Parameter And Primary Dimension(JB/T5513-1991)
| Product | Tactical diameter D mm |
Nominal torque Tn kN·m |
Fatique torque Tf kN·m |
Axis rotation β ≤ |
Stretch Length Ls mm |
Measurement mm |
|||||||||
| Lmin | D1 js11 |
D2 | D3 | Lm | n-d | k | |||||||||
| β=5° | β=10° | ||||||||||||||
| SWC680BF | 680 | 1400 | 710 | 5°10° | 250 | 3230 | 635 | 550 | 508 | 335 | 360 | 24-twenty five | 55 | ||
| SWC780BF | 780 | 2500 | 1250 | 250 | 3620 | 725 | 640 | 630 | 370 | 405 | 24-31 | 62 | |||
| SWC840BF | 840 | 3150 | 1600 | 250 | 3840 | 775 | 710 | 660 | 425 | 480 | 24-38 | 70 | |||
| SWC920BF | 920 | 4000 | 2000 | three hundred | 4570 | 855 | 760 | 750 | 460 | 480 | 24-38 | 80 | |||
| SWC1000BF | a thousand | 5000 | 2500 | three hundred | 4790 | 915 | 840 | 790 | 515 | 535 | 20-fifty | ninety | |||
| SWC1100BF | 1100 | 6310 | 3150 | 300 | 503 | 1012 | 920 | 850 | 570 | 600 | 20-fifty | 100 | |||
| SWC1200BF | 1200 | 8000 | 4000 | 300 | 5280 | 1100 | a thousand | 900 | 620 | 660 | 20-fifty eight | 110 | |||
·Discover:1.Tf-Torque authorized by exhaustion strength under varible load
2.Lmin-Bare minimum length soon after shortening
3.L-Set up size as required
♦FAQ
Q 1: Are you trading firm or company?
A: We are a specialist manufacturer specializing in production
different series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with tailored artworks of PDF or AI structure.
Q 3:How long is your delivery time?
Typically it is twenty-30 times if the merchandise are not in stock. It is in accordance to amount.
Q 4: Do you supply samples ? Is it totally free or extra ?
Indeed, we could offer you the sample but not for free.In fact we have a extremely very good price principle, when you make the bulk get then expense of sample will be deducted.
Q 5: How long is your warranty?
A: Our Guarantee is 12 thirty day period under standard circumstance.
Q 6: What is the MOQ?
A:Generally our MOQ is 1pcs.
Q 7: Do you have inspection methods for coupling ?
A:100% self-inspection before packing.
Q 8: Can I have a pay a visit to to your manufacturing facility ahead of the order?
A: Positive,welcome to go to our manufacturing facility.
Q 9: What’s your payment?
A:1) T/T. 2) L/C
♦Product Show
|
US $50-400 / Piece | |
1 Piece (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
###
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Shaft Hole: | 19-32 |
| Torque: | >80N.M |
###
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Model | Tactical diameter D mm |
Nominal torque Tn kN·m |
Fatique torque Tf kN·m |
Axis rotation β ≤ |
Stretch Length Ls mm |
Size mm |
|||||||||
| Lmin | D1 js11 |
D2 | D3 | Lm | n-d | k | |||||||||
| β=5° | β=10° | ||||||||||||||
| SWC680BF | 680 | 1400 | 710 | 5°;10° | 250 | 3230 | 635 | 550 | 508 | 335 | 360 | 24-25 | 55 | ||
| SWC780BF | 780 | 2500 | 1250 | 250 | 3620 | 725 | 640 | 630 | 370 | 405 | 24-31 | 62 | |||
| SWC840BF | 840 | 3150 | 1600 | 250 | 3840 | 775 | 710 | 660 | 425 | 480 | 24-38 | 70 | |||
| SWC920BF | 920 | 4000 | 2000 | 300 | 4570 | 855 | 760 | 750 | 460 | 480 | 24-38 | 80 | |||
| SWC1000BF | 1000 | 5000 | 2500 | 300 | 4790 | 915 | 840 | 790 | 515 | 535 | 20-50 | 90 | |||
| SWC1100BF | 1100 | 6310 | 3150 | 300 | 503 | 1012 | 920 | 850 | 570 | 600 | 20-50 | 100 | |||
| SWC1200BF | 1200 | 8000 | 4000 | 300 | 5280 | 1100 | 1000 | 900 | 620 | 660 | 20-58 | 110 | |||
|
US $50-400 / Piece | |
1 Piece (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
###
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Shaft Hole: | 19-32 |
| Torque: | >80N.M |
###
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Model | Tactical diameter D mm |
Nominal torque Tn kN·m |
Fatique torque Tf kN·m |
Axis rotation β ≤ |
Stretch Length Ls mm |
Size mm |
|||||||||
| Lmin | D1 js11 |
D2 | D3 | Lm | n-d | k | |||||||||
| β=5° | β=10° | ||||||||||||||
| SWC680BF | 680 | 1400 | 710 | 5°;10° | 250 | 3230 | 635 | 550 | 508 | 335 | 360 | 24-25 | 55 | ||
| SWC780BF | 780 | 2500 | 1250 | 250 | 3620 | 725 | 640 | 630 | 370 | 405 | 24-31 | 62 | |||
| SWC840BF | 840 | 3150 | 1600 | 250 | 3840 | 775 | 710 | 660 | 425 | 480 | 24-38 | 70 | |||
| SWC920BF | 920 | 4000 | 2000 | 300 | 4570 | 855 | 760 | 750 | 460 | 480 | 24-38 | 80 | |||
| SWC1000BF | 1000 | 5000 | 2500 | 300 | 4790 | 915 | 840 | 790 | 515 | 535 | 20-50 | 90 | |||
| SWC1100BF | 1100 | 6310 | 3150 | 300 | 503 | 1012 | 920 | 850 | 570 | 600 | 20-50 | 100 | |||
| SWC1200BF | 1200 | 8000 | 4000 | 300 | 5280 | 1100 | 1000 | 900 | 620 | 660 | 20-58 | 110 | |||
What Is a Coupling?
A coupling is a device used to connect two shafts. It transmits power between them and allows for some misalignment or end movement. There are several types of couplings. The most common ones are gear couplings and planetary couplings. However, there are many others as well.
Transfer of energy
Energy coupling is a process by which two biological reactions are linked by sharing energy. The energy released during one reaction can be used to drive the second. It is a very useful mechanism that synchronizes two biological systems. All cells have two types of reactions, exergonic and endergonic, and they are connected through energy coupling.
This process is important for a number of reasons. The first is that it allows the exchange of electrons and their energy. In a single molecule, this energy transfer involves the exchange of two electrons of different energy and spin. This exchange occurs because of the overlap interaction of two MOs.
Secondly, it is possible to achieve quadratic coupling. This is a phenomenon that occurs in circular membrane resonators when the system is statically deflected. This phenomenon has been gaining a great deal of interest as a mechanism for stronger coupling. If this mechanism is employed in a physical system, energy can be transferred on a nanometer scale.
The magnetic field is another important factor that affects the exchange of energy between semiconductor QWs. A strong magnetic field controls the strength of the coupling and the energy order of the exciton. The magnetic field can also influence the direction of polariton-mediated energy transfer. This mechanism is very promising for controlling the routing of excitation in a semiconductor.
Functions
Couplings play a variety of functions, including transferring power, compensating for misalignment, and absorbing shock. These functions depend on the type of shaft being coupled. There are four basic types: angular, parallel, and symmetrical. In many cases, coupling is necessary to accommodate misalignment.
Couplings are mechanical devices that join two rotating pieces of equipment. They are used to transfer power and allow for a small degree of end-to-end misalignment. This allows them to be used in many different applications, such as the transmission from the gearbox to the differential in an automobile. In addition, couplings can be used to transfer power to spindles.
Types
There are two main types of couplings: rigid and flexible. Rigid couplings are designed to prevent relative motion between the two shafts and are suitable for applications where precise alignment is required. However, high stresses in the case of significant misalignment can cause early failure of the coupling. Flexible couplings, on the other hand, allow for misalignment and allow for torque transmission.
A software application may exhibit different types of coupling. The first type involves the use of data. This means that one module may use data from another module for its operation. A good example of data coupling is the inheritance of an object. In a software application, one module can use another module’s data and parameters.
Another type of coupling is a rigid sleeve coupling. This type of coupling has a pipe with a bore that is finished to a specified tolerance. The pipe contains two threaded holes for transmitting torque. The sleeve is secured by a gib head key. This type of coupling may be used in applications where a couple of shafts are close together.
Other types of coupling include common and external. Common coupling occurs when two modules share global data and communication protocols. This type of coupling can lead to uncontrollable error propagation and unforeseen side effects when changes are made to the system. External coupling, on the other hand, involves two modules sharing an external device interface or communication protocol. Both types of coupling involve a shared code structure and depend on the external modules or hardware.
Mechanical couplings are essential in power transmission. They connect rotating shafts and can either be rigid or flexible, depending on the accuracy required. These couplings are used in pumps, compressors, motors, and generators to transmit power and torque. In addition to transferring power, couplings can also prevent torque overload.
Applications
Different coupling styles are ideal for different applications, and they have different characteristics that influence the coupling’s reliability during operation. These characteristics include stiffness, misalignment capability, ease of installation and maintenance, inherent balance, and speed capability. Selecting the right coupling style for a particular application is essential to minimize performance problems and maximize utility.
It is important to know the requirements for the coupling you choose before you start shopping. A proper selection process takes into account several design criteria, including torque and rpm, acoustic signals, and environmental factors. Once you’ve identified these parameters, you can select the best coupling for the job.
A gear coupling provides a mechanical connection between two rotating shafts. These couplings use gear mesh to transmit torque and power between two shafts. They’re typically used on large industrial machines, but they can also be used in smaller motion control systems. In smaller systems, a zero-backlash coupling design is ideal.
Another type of coupling is the flange coupling. These are easy to manufacture. Their design is similar to a sleeve coupling. But unlike a sleeve coupling, a flange coupling features a keyway on one side and two threaded holes on the other. These couplings are used in medium-duty industrial applications.
Besides being useful for power transmission, couplings can also prevent machine vibration. If vibration occurs in a machine, it can cause it to deviate from its predetermined position, or damage the motor. Couplings, however, help prevent this by absorbing the vibration and shock and preventing damage to expensive parts.
Couplings are heavily used in the industrial machinery and electrical industries. They provide the necessary rotation mechanism required by machinery and other equipment. Coupling suppliers can help customers find the right coupling for a specific application.
Criteria for selecting a coupling
When selecting a coupling for a specific application, there are a number of different factors to consider. These factors vary greatly, as do operating conditions, so selecting the best coupling for your system can be challenging. Some of these factors include horsepower, torque, and speed. You also need to consider the size of the shafts and the geometry of the equipment. Space restrictions and maintenance and installation requirements should also be taken into account. Other considerations can be specific to your system, such as the need for reversing.
First, determine what size coupling you need. The coupling’s size should be able to handle the torque required by the application. In addition, determine the interface connection, such as straight or tapered keyed shafts. Some couplings also feature integral flange connections.
During the specification process, be sure to specify which materials the coupling will be made of. This is important because the material will dictate most of its performance characteristics. Most couplings are made of stainless steel or aluminum, but you can also find ones made of Delrin, titanium, or other engineering-grade materials.
One of the most important factors to consider when selecting a coupling is its torque capability. If the torque rating is not adequate, the coupling can be damaged or break easily. Torque is a major factor in coupling selection, but it is often underestimated. In order to ensure maximum coupling performance, you should also take into consideration the size of the shafts and hubs.
In some cases, a coupling will need lubrication throughout its lifecycle. It may need to be lubricated every six months or even once a year. But there are couplings available that require no lubrication at all. An RBI flexible coupling by CZPT is one such example. Using a coupling of this kind can immediately cut down your total cost of ownership.
editor by czh 2023-01-01
China Yangbo Flexible Rubber Coupling with Flange coupling capacitance
Product Description
Yangbo adaptable rubber coupling with flange
Simple Parameters:
| Specification: | DN50-DN8000 |
| Compensator | Axial and lateral |
| Bellows Substance: | S. S. 304, 321, 316L |
| Other Parts Material: | Carbon steel, stainless steel, PTFE |
| Bellow Kind | One layer or multi-layer |
| Relationship type: | Welded |
| Design and style Temp.: | Max 1300 deg. C |
| Layout Strain: | Max 4.0MPa |
| Movement: | -40 deg. |
| Certification | ISO9001 |
| OEM/ODM Service | Offered for adaptable metallic tube |
| Tests: | one. Chemical evaluation for substance |
| two. Mechanical residence screening for material | |
| three. NDT will be carried out on all goods | |
| 4. Stress tests | |
| 5. Portray screening | |
| six. Dimension and look top quality inspection | |
| 7. Package deal inspection |
Goods Display:
Characteristics:
1. Metal bellows to take in big axial displacement between straight tube and assist body, and little horizontal displacement
2. To solve small deviation because of piping link and get rid of the pipeline residual stress
three. All of our steel bellows are effortless to clear and servicing.
Software Fields:
Packaging & Shipping:
Shipping and delivery Particulars: Within 10-fifteen times following receiving payment for metallic hose
Packaging Particulars: Standard export wood scenario for metal hose
Company Information:
We are specialized in the production of all kinds of stainless steel enlargement joints and adaptable metallic hose for over twenty years.
We have achieved ISO 9001 high quality technique certification and Manufacture License Of Unique Equipment Peoples’s Republic Of China.
Sophisticated technology, very good top quality, sensible price and excellent after-product sales support, let us become the industry’s top manufacturer!
FAQ:
Q: How to shell out specific charges if purchase samples?
A: For these consumer, who has DHL, FedEx, TNT, UPS account, can give us your account and we will send out the samples by freight gathered. For people buyers, who do not have an convey account, we will estimate the convey freight demand for you and you can shell out the freight charge right to our firm account. Then we will delivery the samples of flexible metal hose by prepaid.
Q: How to pay out sample expenses?
A: You can shell out to pur business account. When we acquired the sample price, we will arrange to make the samples for you, The get ready tiome for sample of adaptable metal hose will be 3-7 times.
Q: How to get your products?
A: If you have the drawings of products like versatile metal hose, send out them to us, we can production the products according to your drawings perfectly! If you not have drawings, remember to tell us the dimensions, substance, quantity, strain, medium of the item you want, then our specialized section will offer drawings for you to verify the correct specification. Lastly make you happy!
|
US $20 / Piece | |
1 Piece (Min. Order) |
###
| Temperature Classification: | High Temperature Piping |
|---|---|
| MPa Classfication: | High Pressure Piping |
| Material: | Stainless Steel |
| Standard: | ASTM, GB, API, DIN, JIS |
| Diameter: | 8-1000mm |
| Medium: | Liquid |
###
| Customization: |
Available
|
|---|
###
| Specification: | DN50-DN8000 |
| Compensator | Axial and lateral |
| Bellows Material: | S. S. 304, 321, 316L |
| Other Parts Material: | Carbon steel, stainless steel, PTFE |
| Bellow Type | Single layer or multi-layer |
| Connection type: | Welded |
| Design Temp.: | Max 1300 deg. C |
| Design Pressure: | Max 4.0MPa |
| Movement: | 0-40 deg. |
| Certification | ISO9001 |
| OEM/ODM Service | Available for flexible metal tube |
| Testing: | 1. Chemical analysis for material |
| 2. Mechanical property testing for material | |
| 3. NDT will be carried out on all products | |
| 4. Pressure testing | |
| 5. Painting testing | |
| 6. Dimension and appearance quality inspection | |
| 7. Package inspection |
|
US $20 / Piece | |
1 Piece (Min. Order) |
###
| Temperature Classification: | High Temperature Piping |
|---|---|
| MPa Classfication: | High Pressure Piping |
| Material: | Stainless Steel |
| Standard: | ASTM, GB, API, DIN, JIS |
| Diameter: | 8-1000mm |
| Medium: | Liquid |
###
| Customization: |
Available
|
|---|
###
| Specification: | DN50-DN8000 |
| Compensator | Axial and lateral |
| Bellows Material: | S. S. 304, 321, 316L |
| Other Parts Material: | Carbon steel, stainless steel, PTFE |
| Bellow Type | Single layer or multi-layer |
| Connection type: | Welded |
| Design Temp.: | Max 1300 deg. C |
| Design Pressure: | Max 4.0MPa |
| Movement: | 0-40 deg. |
| Certification | ISO9001 |
| OEM/ODM Service | Available for flexible metal tube |
| Testing: | 1. Chemical analysis for material |
| 2. Mechanical property testing for material | |
| 3. NDT will be carried out on all products | |
| 4. Pressure testing | |
| 5. Painting testing | |
| 6. Dimension and appearance quality inspection | |
| 7. Package inspection |
Types of Coupling
A coupling is a device used to join two shafts together and transmit power. Its primary function is to join rotating equipment and allows for some end movement and misalignment. This article discusses different types of coupling, including Magnetic coupling and Shaft coupling. This article also includes information on Overload safety mechanical coupling.
Flexible beam coupling
Flexible beam couplings are universal joints that can deal with shafts that are offset or at an angle. They consist of a tube with couplings at both ends and a thin, flexible helix in the middle. This makes them suitable for use in a variety of applications, from motion control in robotics to attaching encoders to shafts.
These couplings are made of one-piece materials and are often made of stainless steel or aluminium alloy. However, they can also be made of acetal or titanium. While titanium and acetal are less common materials, they are still suitable for high-torque applications. For more information about beam couplings, contact CZPT Components.
Flexible beam couplings come in a variety of types and sizes. W series couplings are good for general purpose applications and are relatively economical. Stainless steel versions have increased torque capacity and torsional stiffness. Flexible beam couplings made of aluminum are ideal for servo and reverse motion. They are also available with metric dimensions.
Flexible beam couplings are made of aluminum alloy or stainless steel. Their patented slot pattern provides low bearing load and high torsional rigidity. They have a long operational life. They also require zero maintenance and can handle angular offset. Their advantages outweigh the disadvantages of traditional beam couplings.
Magnetic coupling
Magnetic coupling transfers torque from one shaft to another using a magnetic field. These couplings can be used on various types of machinery. These types of transmissions are very useful in many situations, especially when you need to move large amounts of weight. The magnetic field is also very effective at reducing friction between the two shafts, which can be extremely helpful if you’re moving heavy items or machinery.
Different magnetic couplings can transmit forces either linearly or rotated. Different magnetic couplings have different topologies and can be made to transmit force in various geometric configurations. Some of these types of couplings are based on different types of materials. For example, a ceramic magnetic material can be used for applications requiring high temperature resistance.
Hybrid couplings are also available. They have a hybrid design, which allows them to operate in either an asynchronous or synchronous mode. Hysterloy is an alloy that is easily magnetized and is used in synchronous couplings. A synchronous magnetic coupling produces a coupled magnetic circuit.
Magnetic coupling is a key factor in many physical processes. In a crystal, molecules exhibit different magnetic properties, depending on their atomic configuration. Consequently, different configurations produce different amounts of magnetic coupling. The type of magnetic coupling a molecule exhibits depends on the exchange parameter Kij. This exchange parameter is calculated by using quantum chemical methods.
Magnetic couplings are most commonly used in fluid transfer pump applications, where the drive shaft is hermetically separated from the fluid. Magnetic couplings also help prevent the transmission of vibration and axial or radial loads through the drive shaft. Moreover, they don’t require external power sources, since they use permanent magnets.
Shaft coupling
A shaft coupling is a mechanical device that connects two shafts. The coupling is designed to transmit full power from one shaft to the other, while keeping the shafts in perfect alignment. It should also reduce transmission of shock loads. Ideally, the coupling should be easy to connect and maintain alignment. It should also be free of projecting parts.
The shaft couplings that are used in machines are typically made of two types: universal coupling and CZPT coupling. CZPT couplings are designed to correct for lateral misalignment and are composed of two flanges with tongues and slots. They are usually fitted with pins. The T1 tongue is fitted into flange A, while the T2 tongue fits into flange B.
Another type of shaft coupling is known as a “sliced” coupling. This type of coupling compensates for inevitable shaft misalignments and provides high torque. Machined slits in the coupling’s outer shell help it achieve high torsional stiffness and excellent flexibility. The design allows for varying engagement angles, making it ideal for many different applications.
A shaft coupling is an important component of any machine. Proper alignment of the two shafts is vital to avoid machine breakdowns. If the shafts are misaligned, extra force can be placed on other parts of the machine, causing vibration, noise, and damage to the components. A good coupling should be easy to connect and should ensure precise alignment of the shaft. Ideally, it should also have no projecting parts.
Shaft couplings are designed to tolerate a certain amount of backlash, but it must be within a system’s threshold. Any angular movement of the shaft beyond this angle is considered excessive backlash. Excessive backlash results in excessive wear, stress, and breakage, and may also cause inaccurate alignment readings. It is therefore imperative to reduce backlash before the shaft alignment process.
Overload safety mechanical coupling
Overload safety mechanical couplings are devices that automatically disengage when the torque applied to them exceeds a specified limit. They are an efficient way to protect machinery and reduce the downtime associated with repairing damaged machinery. The advantage of overload couplings is their fast reaction time and ease of installation.
Overload safety mechanical couplings can be used in a wide range of applications. Their automatic coupling mechanisms can be used on any face or edge. In addition, they can be genderless, incorporating both male and female coupling features into a single mechanism. This means that they are both safe and gender-neutral.
Overload safety couplings protect rotating power transmission components from overloads. Overload protection devices are installed on electric motors to cut off power if the current exceeds a certain limit. Likewise, fluid couplings in conveyors are equipped with melting plug elements that allow the fluid to escape when the system becomes too hot. Mechanical force transmission devices, such as shear bolts, are designed with overload protection in mind.
A common design of an overload safety mechanical coupling consists of two or more arms and hubs separated by a plastic spider. Each coupling body has a set torque threshold. Exceeding this threshold may damage the spider or damage the jaws. In addition, the spider tends to dampen vibration and absorb axial extension. This coupling style is nearly backlash free, electrically isolating, and can tolerate very little parallel misalignment.
A mechanical coupling may also be a universal joint or jaw-clutch coupling. Its basic function is to connect the driver and driven shafts, and limits torque transfer. These devices are typically used in heavy-duty industries, such as steel plants and rolling mills. They also work well with industrial conveyor systems.
CZPT Pulley
The CZPT Pulley coupling family offers a comprehensive range of couplings for motors of all types. Not only does this range include standard motor couplings, but also servo couplings, which require ultra-precise control. CZPT Pulley couplings are also suitable for engine applications where high shocks and vibrations are encountered.
CZPT Pulley couplings have a “sliced” body structure, which allows for excellent torsional stiffness and strength. They are corrosion-resistant and can withstand high rotational speeds. The couplings’ design also ensures accurate shaft rotation while limiting shaft misalignment.
CZPT Pulley has introduced the CPU Pin Type couplings, which are effective at damping vibration and maintain zero backlash. They are also made from aluminum and are capable of absorbing heat. They come with recessed tightening screws. They can handle speeds up to 4,000 RPM, and are RoHS-compliant.
editor by czh 2022-12-19